ANKO Paratha Food Processing Equipment Solutions


ANKO Automatic Layer Paratha Production Line - Machinery Design for an Indian Company

This company is a food supplier that specialized in providing frozen prepared foods in India. They contacted ANKO for food processing equipment solutions due to increasing demands, the quality, weight, and size of handmade paratha aren't consistent and the production capacity is low. It would therefore be a total solution if paratha production equipment can solve all problems.

Case-ID: IN-002

Paratha

Food Ingredient

  • Whole Wheat Flour
  • Salt
  • Water
  • Ghee (Room Temperature)

Food Culture

Paratha is a kind of unleavened flat bread, which is made of atta flour. The flavor of paratha is various. Sometimes, people mix stuffing with flour and knead them together such as gobi paratha or makka paratha. Sometimes, they prefer having a plain paratha and eating with side dishes like aloo, or stuffed paratha with keema, chana dal, etc. As for dessert, sugar paratha has never been forgotten. It is the best time to taste them while they are cooked.

Handmade Food Recipe

  • Pour in flour, salt, sugar and ghee, add some water and well mix.
  • And add water as required.
  • Stir until it becomes pliable and elastic dough and leave it resting for 30 minutes.
  • Later, split them into same size dough balls.
  • Grab one of the dough balls and press on the dough ball, and then apply a rolling pin to roll it into a circle.
  • Fold the circle in a half and spread ghee on the folded surface by a brush.
  • Again, fold the semicircle in a half and also spread ghee as the last step.
  • Sprinkle some flour, and then apply a rolling pin to roll it into a triangle or a circle as you preferred.
  • Heat a frying pan and put paratha on a frying pan and bake it until it's a bit burned and crispy.
  • Smear ghee on the surface and flip it over.
  • Repeat the last step until there are brown spots on the surface.

ANKO Team Research Problem Solving or Solution Delivery

Solution 1. The stretchiness of dough sheet
Because the dough sheet is made with whole wheat flour, it causes inflexible and inelastic dough which could easily be torn apart while processing. Especially when there is different processing equipment integrated to complete jobs, the different heights can break a sheet easily. To avoid it, ANKO engineering team adjusted the ...(Please contact us to get more information)
Solution 2. The design of ANKO's paratha processing equipment
Because of the smart design of this paratha processing line, the Indian client is able to provide paratha without losing the handmade texture, which is what their food is famous for. Years later, the great performance of the processing machine prompted the client to buy another line in order to reduce handmade quality's inconsistency and to expand their market to other regions.
Solution 3. The change of ingredients to prevent easily torn dough sheet
For this case, our sales engineer recommended the client to modify the ingredient of dough flour. It's helpful to add ...(Please contact us to get more information)

Good paratha has golden brown spots both sides

Baked paratha is easy to pull apart

Margarine is melted nicely on the skin

Food Equipment Introduction

  • Use a processing line to make paratha, put dough in a dough hopper after completing an ingredient blending process from a blender/mixer.
  • Dough in the hopper will be pressed into a dough sheet.
  • Margarine is added on the sheet and followed by folding and sheeting processes.
  • A series of z-direction folding and pressing is conducted to make multiple layers.
  • Next, the multilayer dough sheet is sheeted for three times before rolling up.
  • Then, the rolled dough is cut into little dough balls by EA-100K.
  • These dough balls are sent into different processing equipment to be covered by plastic film and pressed into flat and round dough sheets.
  • Pack a certain number of finished products per bag as required, and each piece is wrapped in film to prevent them sticking together.

Fundamental of Design

  • To make paratha with layers, all steps require a jointed processing line to achieve the jobs. Thus, ANKO designs to connect automatic layer paratha production line (LP-3001M), which can make more than 64 folds, and mini bun making machine (EA-100K) and filming and pressing machine (PP-2). Three machines are integrated into an efficient processing line to complete the tasks.
  • LP-3001M is designed to perform multiple layers of folding and to make small buns and cutting; EA-100K (and now the updated type EA-100KA) is a great choice for pressing dough ball into flat shape and packing with plastic film at the same time; PP-2 would be the only selection.
Machines
LP-3001M
Dough hopper input / Thin paratha dough making / Margarine extruding and folding / Pressing and folding / Thinning dough skin for three times / Stuffing filling and rolling
EA-100K
EA-100K is used for cutting rolled dough into round-shaped dough balls as required.
PP-2
Place dough balls on PP-2 platform in position. Press dough ball with plastic film on top. Plastic film will be automatically cut into proper size for packaging.
Video

Automatic Layer & Stuffed Paratha Production Line Video - ANKO's automatic Paratha food processing equipment is designed for an Indian client who would like to avert handmade food inconsistency, increase production capability and lower labor cost.



Country
  • India
    India
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ANKO Paratha Equipment Solutions

ANKO FOOD MACHINE CO., LTD. is a Taiwanese food processing equipment supplier and manufacturer. They've been offering professional food machinery in multipurpose filling and forming machine markets since 1978. With collected 38 years of experience, ANKO makes sure that their food machinery meets each customer's demands.