Paratha / Food Processing Equipment Solutions

Revolutionize paratha-making with ANKO's Automatic Layer Paratha Production Line, ensuring consistent quality, precise weight, and uniform size for food manufacturers / Food and Bread Processing Turnkey Project Provider


ANKO’s Automatic Layer Paratha Production Line produces high quality parathas for an Indian Company

This company is a food supplier that specialized in providing frozen prepared foods in India. They contacted ANKO for food processing equipment solutions due to increasing demands. The quality, weight, and size of the handmade paratha aren't consistent and the production capacity is low. It would therefore be a total solution if paratha production equipment can solve all problems.

Case-ID: IN-002

Paratha

ANKO Team Research Problem Solving or Solution Delivery

Solution 1. The stretchiness of dough sheet

Whole wheat flour forms inflexible and inelastic dough sheets that would be torn apart while processing. Especially when there is different processing equipment integrated to complete jobs, the different heights can break the sheets easily. To avoid it, ANKO engineering team adjusted the...(Please contact us to get more information)

Dough sheet has breakage due to the types of flour and recipe used
Dough sheet has breakage due to the types of flour and recipe used
Dough sheet remains intact after ANKO’s guidance with the production process
Dough sheet remains intact after ANKO’s guidance with the production process
Solution 2. The change of ingredients to prevent easily torn dough sheet

For this case, our sales engineer recommended the client to modify the ingredient of dough flour. It's helpful to add ...(Please contact us to get more information)

Layered Paratha is fluffy and flaky after ANKO’s assistance with recipe
Layered Paratha is fluffy and flaky after ANKO’s assistance with recipe
Perfectly formed Paratha that are cooked to a golden brown and flaky texture
Perfectly formed Paratha that are cooked to a golden brown and flaky texture
Butter melts evenly on the Paratha
Butter melts evenly on the Paratha
Solution 3. The design of ANKO's paratha processing equipment

Because of the smart design of this paratha processing line, the Indian client is able to provide paratha without losing the handmade texture, which is what their food is famous for. Years later, the great performance of the processing machine prompted the client to buy another line in order to reduce handmade quality's inconsistency and to expand their market to other regions.

Food Equipment Introduction

  • Use a processing line to make paratha, put dough in a dough hopper after completing an ingredient blending process from a blender/mixer.
  • Dough in the hopper will be pressed into a dough sheet.
  • Margarine is added on the sheet and followed by folding and sheeting processes.
  • A series of z-direction folding and pressing is conducted to make multiple layers.
  • Next, the multilayer dough sheet is sheeted for three times before rolling up.
  • Then, the rolled dough is cut into little dough balls by EA-100K.
  • These dough balls are sent into different processing equipment to be covered by plastic film and pressed into flat and round dough sheets.
  • Pack a certain number of finished products per bag as required, and each piece is wrapped in film to prevent them sticking together.

Fundamental of Design

  • To make paratha with layers, all steps require a jointed processing line to achieve the jobs. Thus, ANKO designs to connect automatic layer paratha production line (LP-3001M), which can make more than 64 folds, and mini bun making machine (EA-100K, and now the updated model EA-100KA) and filming and pressing machine (PP-2). Three machines are integrated into an efficient processing line to complete the tasks.
  • LP-3001M is designed to perform multiple layers of folding and to make small buns and cutting; EA-100K (the updated model EA-100KA) is a great choice for pressing dough ball into flat shape and packing with plastic film at the same time; PP-2 would be the only selection.
ANKO’s LP-3001 Automatic Layer Paratha Production Line piles the dough sheet on the conveyor belt
ANKO’s LP-3001 Automatic Layer Paratha Production Line piles the dough sheet on the conveyor belt
The dough is divided using ANKO’s EA-100K Forming Machine
The dough is divided using ANKO’s EA-100K Forming Machine
ANKO’s PP-2 Automatic Filming and Pressing Machine places a piece of film and presses the dough flat
ANKO’s PP-2 Automatic Filming and Pressing Machine places a piece of film and presses the dough flat
Solution Proposal

ANKO's Paratha Production Solution Optimizes Your Manufacturing Process

ANKO did

To simplify complicated making procedures of Paratha, ANKO developed the fully automatic Paratha making machine. The machine is capable of making Plain Paratha; besides, it can be customized by installing a filling device to produce Stuffed Paratha from 40g to 130g.

ANKO can help you more

As a One-stop Production Solution provider, we can also offer a dough mixer, automatic filming and pressing machine, packaging to food X-ray inspection machine to implement Paratha Production Lines. Our goal is to bring safe and delicious food to the world with automation production solutions.

For more inofrmation, please click Learn More or complete the form below. 

 ANKO offers the best production solutions for making Paratha

Machines
LP-3001M

Dough hopper input / Thin paratha dough making / Margarine extruding and folding / Pressing and folding / Thinning dough skin for three times / Stuffing filling and rolling

EA-100KA

EA-100K is used for cutting rolled dough into round-shaped dough balls as required. (EA-100K is no longer available. The current model is EA-100KA)

PP-2

Place dough balls on PP-2 platform in position. Press dough ball with plastic film on top. Plastic film will be automatically cut into proper size for packaging.

Video

Automatic Layer & Stuffed Paratha Production Line Video - ANKO's automatic Paratha food processing equipment is designed for an Indian client who would like to avert handmade food inconsistency, increase production capability and lower labor cost.



Country
  • India
    India
    India Ethnic Food Machine And Food Processing Equipment Solutions

    ANKO provides our clients in India with advanced automated food production technology for making Layered and Stuffed Paratha, Spring Roll Wrapper, Samosa Pastry, and Rasgulla. We also offer integrated solutions for popular foods such as Samosa, Momo, Dumplings, Chapati, Kachori, Pani Puri, and more. Our professional team assists clients with a smooth transition from manual to automated manufacturing to enhance their production efficiency and consistency.Every ANKO success story showcases how we support our clients in their automated manufacturing food business, from food preparation and machine procurement to production line design to troubleshooting and after-sales service.Please feel free to click on the following successful case studies to discover how we can work together to optimize your food production.



Category

Food Culture

Paratha is a kind of unleavened flatbread, which is made of atta. The flavor of paratha is various. Sometimes, people mix stuffing with flour and knead them together such as gobi paratha or makka paratha. Sometimes, they prefer having a plain paratha and eating with side dishes like aloo, or stuffed paratha with keema, chana dal, etc. As for dessert, sugar paratha has never been forgotten. It is the best time to taste them while they are cooked.

Handmade Recipe
Food Ingredient

Whole Wheat Flour/Salt/Water/Ghee/Sugar

How to make

(1) Pour in flour, salt, sugar and ghee, add some water and well mix. (2) And add water as required. (3) Stir until it becomes pliable and elastic dough and leave it resting for 30 minutes. (4) Later, split them into same size dough balls. (5) Grab one of the dough balls and press on the dough ball, and then apply a rolling pin to roll it into a circle. (6) Fold the circle in a half and spread ghee on the folded surface by a brush. (7) Again, fold the semicircle in a half and also spread ghee as the last step. (8) Sprinkle some flour, and then apply a rolling pin to roll it into a triangle or a circle as you preferred. (9) Heat a frying pan and put paratha on a frying pan and bake it until it's a bit burned and crispy. (10) Smear ghee on the surface and flip it over. (11) Repeat the last step until there are brown spots on the surface.

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ANKO Paratha Equipment Solutions

ANKO FOOD MACHINE CO., LTD. is a food making machine manufacturer and a food production solution supplier. We've been offering professional food equipment since 1978. With years of experience in the food machine market, ANKO makes sure that our food equipment meets customers' demands.