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ANKO Vegetarian Dumpling Multipurpose Filling & Forming Machine – Machinery Design for a Taiwanese Company
Vegetarian foods are the client's primary products. The manual production no longer meets the growing demands. For that reason, automation is what they need to boost capacity and profits.
Dumpling
ANKO Team Research Problem Solving or Solution Delivery
Vegetarian dumplings without fat as lubrication result in extrusion failure or unstable extrusion.
The product stuffing consists of no meat but cabbage, glass noodles, shiitake, and carrot. It is a typical problem of producing vegetarian food with more fibers but without fat for lubricating. Therefore, adding...(Please contact us to get more information)
Vegetarian dumplings are formed perfectly after ANKO's recipe consultation
Dumplings are fully filled and perfectly sealed
Food Equipment Introduction
- Put stuffing into stuffing hopper.
- Pour dough into dough hopper.
- Extrude cylindrical stuffing from stuffing pipe.
- Extrude dough tube from dough pipe.
- Fill stuffing into dough tube while dough and stuffing extruding.
- Through forming molds, form products as the required shape.
- Scrape off products from forming molds by a scrapper.
- Line up finished products on conveyor for packing or cooking.
Put dough into hopper
Pressing dough through a tube to form dumpling wraps
Dumplings made with perfect shape
With different ingredients and molds, the combinations form numerous ethnic foods, but their production is based on the same principle of machinery.
In terms of dumpling, it not only is a national dish for Chinese, but also refers to similar food in different countries because their production processes are very much alike. HLT-series made by ANKO is suitable for making foods with different ingredients and dough textures. ANKO team will evaluate tastes and shapes until the food, produced by HLT-700 series, is pleasing in taste and appearance. Also, we take out a patent on the machine (No. I354541). 30 standard molds are available for customer to choose, plus those custom molds, there are more than 800 types. ANKO has put a lot of effort to achieve that, simply one machine with customized molds enable our clients to produce various food products efficiently and develop market segmentations to create business value.
ANKO has many standard molds for producing a wide range of food products
Molds can be created for market differentiation
We also provide customized forming molds
In the process of producing dumplings, proper temperature control can ensure the stability of production.
Dough temperature will rise in the process of production, which leads to stickier and softer dough wrappers. ANKO's HLT-series machine is equipped with a cooling system to cool dough. As extruding, dough tube will be maintained in a certain temperature to guarantee the best taste. The cooling system is considerately designed a light to remind workers to refill iced water, helping to save checking time.
An alarm light activates if the cooling water is insufficient
- Solution Proposal
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ANKO – Your Dumpling Production Consultant to Offer One-stop Service
ANKO did
Not only the dumplings with vegetables and meat, but ANKO can also produce vegetable and vegan dumplings. The upgraded filling system allows less oil, larger dices and high fiber vegetables, such as corn, peas, green beans, etc. If you plan to launch the new dumpling products, our food experts help you with research and development.
ANKO can help you more
Depending on your request, ANKO offers suggestions on space requirement, layout design, and manpower planning to assist you for high efficient dumpling production. The production equipment includes vegetable cutter, dough mixer, filling and forming, packaging and food X-ray inspection machines from front-end to back-end integration. The One-stop Dumpling Machines allow you to save time with high volume production and deliver your products to market quicker for future success.
If you are interested in our Dumpling Production Solution, please click Learn More or complete the form below.
- Machines
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HLT-700XL
HLT-700XL is able to extrude a dough tube and fill it with stuffing; then, through different molds, the filled tube can be form into the shape as required. The simple machine design applies to a broad range of food products belonging to the category of wrapper-and-stuffing foods. Both western and eastern foods, such as pelmeni, pierogi, momo, empanada, calzone, samosa, are producible by the Multipurpose Filling & Forming Machine. Besides, ANKO launched the Internet of Things (IoT) System, using AI to integrate our automatic food production lines. All the production data is collected onto ANKO's Dashboard, such as daily production volume, material waste, and issue reports to the remote monitors for real-time access. It also can automatically detect any parts that require maintenance and sends alerts for easier maintenance.
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- Country
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Taiwan
Taiwan Ethnic Food Machine And Food Processing Equipment Solutions
ANKO provides our clients in Taiwan with advanced automated food production technology for making Dumplings, Potstickers, Noodles, Shumai, Scallion Pies, Steamed Custard Buns, Tapioca Pearls, and Sweet Potato Balls. We also offer integrated solutions for popular foods such as Baozi, Wonton, Spring Rolls, Pineapple Cakes, Xiao Long Bao, Tang Yuan, and more. Our professional team assists clients with a smooth transition from manual to automated manufacturing to enhance their production efficiency and consistency. Every ANKO success story showcases how we support our clients in their automated manufacturing food business, from food preparation and machine procurement to production line design to troubleshooting and after-sales service. Please feel free to click on the following successful case studies to discover how we can work together to optimize your food production.
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- Category
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- Food Culture
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Dumpling history begins from the ancient China. We usually categorize this kind of staple–water-and-flour-made wrapper wraps up vegetables / meat stuffing–as dumpling. In early times, meat was only consumed at festivals and dumpling looked like ancient money that symbolized rich and lucky. Therefore, having dumplings not only satisfied gustatory desire, but also delivered symbolic meaning on the first day of Chinese new year. Now, dumpling becomes a national dish commonly cooked in boiling water that is very convenient and time-saving. Sometimes, people enjoy the combination of other cookery such as steaming, frying, or deep-frying, as well as stuffing variants and dips. It is believed that the relish of dumpling pass down from generation to generation.
- Handmade Recipe
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Food Ingredient
For wrapper-All Purpose Flour/Water/Salt, For filling-Corn Starch/Cabbage/Carrot/Glass Noodles/Shiitake/Oil
Making the wrapper
(1) Add all purpose flour and a pinch of salt in a large bowl and stir well. (2) Pour water and stir them together with chopsticks. (3) Knead dough until smooth and elastic. (4) Roll into cylindrical dough and cut out small dough balls in equal size. (5) Gently roll each dough balls between palms, and then apply a rolling pin to roll out them. (6) Apply a round cutter to cut wrappers.
Making the filling
(1) Chop cabbage, carrot,glass noodles, and shiitake. (2) Heat a wok and add oil in it. (3) Fry all ingredients.
How to make
(1) Take a wrapper in the palm. (2) Scoop a teaspoon of filling on the center. (3) Smear water on the edge and fold it in half. (4) Pleat the edge and slightly press each fold.
- Downloads
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Food Processing Equipment Solutions
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