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An Indian client chooses ANKO’s Stuffed Paratha Machine for their export market expansion
The client's company had gained a firm foothold in India and then he planned to expand into the U.S. market so that having accurate food quality control and standardization, product line extension, productivity improvement are essential. He compared ANKO with other food machine suppliers and found ANKO is superior to them. ANKO has higher market share in India, offers wrapper and filling recipe to meet individual need, and has years' experience in designing food production routes and supply chain integration. Finally, he chose ANKO as their business partner.
Stuffed Paratha
ANKO Team Research Problem Solving or Solution Delivery
Due to the filling was too moist, the edge of stuffed paratha torn and the filling easily burst the wrapper.
In the process of pressing stuffed paratha, mashed potatoes burst the wrapper when pressing because they had more water content and extensibility than dough wrapper. To solve the problem……(Please contact us to get more information)
Paratha breaks around the edge after pressing
After ANKO’s adjustments, Paratha forms perfectly
Paratha cooked perfectly with a delicious appearance
Manually spread oil and form divided stuffed dough into balls, then put them on APB-2, the process of pressing and heating can prevent the dough from shrinking and deforming for the next cooking process.
Food Equipment Introduction
- Mix and knead flour, water, salt, and oil into dough.
- Dice potatoes and then steam them with green beans until soft, mash them together.
- Put dough and filling into SD-97L' s dough hopper and filling hopper, respectively.
- SD-97L automatically wraps filling in dough tube and divides stuffed dough into 110 to 120-gram balls.
- Use APB-2 to press and heat the dough balls into flat circles in case they shrink.
- Use APB-2 to press the dough balls into flat circles and heat them in case they shrink.
- Bake the stuffed paratha.
- Pack and send them to be frozen.
ANKO’s SD-97L divides Paratha dough into individual dough balls
Place dough balls onto ANKO’s APB-2 for heat pressing
Finish cooking Paratha on the skillet
How to adjust the thickness of dough wrapper
With the design of SD-97L, dough is extruded into dough tube which is stuffed with filling at the same time. The thickness of dough tube is the key to determine the mouthfeel of food and whether the dough wrapper can fully wrap the filling. Therefore, the adjustment nut is designed to make subtle changes of the dough tube thickness. For much thicker or thinner wrapper, we also offer customized dough extrusion nozzle to meet individual demand.
The secret to maintain dough texture in the SD-97L design
Some machine-made food products, especially those made from flour, are not as good as handmade when machine over-kneads dough and destroys its texture and elasticity....→To get more information? Please Contact Us Below
- Solution Proposal
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ANKO Offers Stuffed Paratha Production Solutions to Address Labor Shortages
ANKO did
In today's market, you'll find both layered and non-layered Stuffed Parathas gaining popularity. With the ongoing labor shortage and rising wages, ANKO provides comprehensive Production Solutions to meet your needs. Depending on your current situation and requirements, ANKO can recommend the appropriate Stuffed Paratha Making Machines or even create a One-stop Production Solution tailored to your expectations.
ANKO can help you more
During the transition to automated production, your existing recipes may need adjustments to suit the machines. ANKO's experienced experts offer recipe optimization and consultations to resolve any production challenges that may arise. Moreover, we can supply front-end and back-end equipment, including mixers, dough forming and pressing machines, packaging solutions, and X-ray inspection machines, to create a fully automated Stuffed Paratha production line that will boost your business.
For more information, please don't hesitate to contact us, and click Learn More to discover the wide range of services and benefits covered by our solution.
- Machines
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ACD-800
Types of knifes are available for different cuts. Slicing, dicing, and shredding can be done in one machine. The client uses the machine to dice potatoes. Dice can range in size from 10, 12, 15, to 20 cubic millimeters. The economic and multipurpose vegetable cutting machine can fast process 200-800 kg of vegetables in one hour.
SD-97L
Automatic Encrusting and Forming Machine is designed to produce stuffed food products. The shutter unit divides stuffed dough into small or large products, from a minimum of 40 g to a maximum of 200 g. Patterned or non-patterned shutter unit is also optional to form different shapes of food such as baozi, coxinha, kubba, and the like. Moreover, the multipurpose SD-97L features memory function to save five sets of parameter setting, which makes users avoid time-consuming correction and adjustment. As for the case, the mashed potato is wrapped with paratha dough and then the stuffed dough is divided into round semi-products. Finally, they are heated as pressing with the APB-2 machine.
APB-2
APB-2 Pressing & Heating Machine can work with dough divider or be integrated into layered dough production line to heat press and form food. The heat temperature, pressing time, and the thickness of final products are adjustable to satisfy individual needs. All parts of APB-2 comply with hygiene regulations, made of food grade stainless steel, plastic materials, and aluminum alloy.
- Video
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ANKO’s SD-97L can produce products with maximum weight of 200g per piece, at the rate of 2,400 to 4,800 pieces per hour. This machine has a stable filling system, and it can process many different types of dough and filling ingredients.
Simply place different types of dough balls onto ANKO’s APB-Series Pressing and Heating machine, then it can produce many different flatbreads such as Peking Duck Wrappers, Pita Breads, Paratha, and Tortillas all with in uniformed thickness with great consistency. ANKO’s APB-Series has two models, one is a single line, and the other is a double line presser. In this case, the client uses ANKO’s APB-2 Double Line model.
- Country
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India
India Ethnic Food Machine And Food Processing Equipment Solutions
Our food equipment solutions for clients from over 114 countries. You can click on the following categories to view cases. Each case shows how ANKO conducts food machine solutions - from the beginning of ingredient preparation, machine design and manufacture, troubleshooting and after service.
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- Category
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- Food Culture
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Paratha is a kind of unleavened flatbread which is popular breakfast or street food in South Asia. Paratha dough is kneaded with ghee (butter) or oil and the filling stuffed in paratha can be potato, leaf vegetables, corn, onion, tomato, etc., to add various flavors, then deep-fried, baked, or fried. No matter what flavor the stuffed paratha is, it is usually served with some pickles, or with vegetable / meat curries, sometimes spread a dollop of butter on top.
- Handmade Recipe
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Food Ingredient
For wrapper-Whole Wheat Flour/Water/Oil/Salt, For filling-Potato/Green Beans
Making the filling
(1) Peel and dice potatoes. (2) Steam the diced potatoes and green beans until soft. (3) Mash them well.
Making the wrapper
(1) Add wheat flour, oil, and salt in a large bowl, then mix them well. (2) Add water little by little as kneading the dough. (3) After the dough is kneaded into a chunk of soft and smooth dough, cover it with a cloth and rest it for 15-20 minutes.
How to make
(1) Divide the dough into 8 equal portions. (2) Roll each portion into a rough ball and slightly press each ball like a patty. (3) Divide the filling into 8 equal portions and roll each portion into a rough ball as well. (4) Apply a rolling pin to roll out dough balls into circular wrappers about 100 mm in diameter. (5) Put a filling ball in the center of a dough wrapper. (6) Wrap up and seal the seam tightly. (7) Roll out again into a circle about 150 mm in diameter. (8) Repeat the last three steps to finish the rest. (9) Heat a tava, Bake both sides of a stuffed paratha over medium heat until golden brown.
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