Xiao Long Bao Making Machine – Machinery Design for Dutch Company
Mini juicy bun (Xiao Long Bao)
- For wrapper
- All Purpose Flour
- Warm Water
- For stuffing
- Minced Pork
- Sesame Oil
- Soy Sauce
- White Pepper
- Minced Ginger
- Shaoxing Wine
Mini juicy bun, xiao long bao, or often known as soup dumpling, as its name implies, has meat juices sealed in the wrapper after steaming in a bamboo steamer. Chinese buns usually filled with minced pork and chopped vegetable; then, what's the difference between mini juicy buns and other kinds of buns? Mini juicy bun is made with unleavened and thin wrapper that becomes translucent after steaming, revealing stuffing and meat juices inside, whereas other buns are mostly made with leavened dough and thicker. The mini juicy buns are often dished up along with a small dish of soy sauce and ginger shreds sometimes white or black vinegar is added.
Din Tai Fung, a world-renowned xiao long bao restaurant in Taiwan, is famous for the 18-folds crown on top of each xiao long bao. Due to Din Tai Fung's success, the dish of xiao long bao becomes popular around the world and is served in many Chinese restaurants.
Handmade Food Recipe
Add minced pork, salt, sesame oil, sugar, soy sauce, white pepper, minced ginger, shaoxing wine in a large bowl and mix them together thoroughly.
Roughly chop the aspic and add into the bowl.
Gently stir the aspic and the stuffing together.
Refrigerate the mixed stuffing when preparing the dough of mini juicy buns.
Take another mixing bowl.
Add all-purpose flour and warm water into the bowl.
Stir them well and knead the dough until smooth.
Cover the bowl with a cloth and rest the dough for 30 minutes.
Roll the dough into a cylinder. Then, divide it into 8-gram dough balls.
Roll out each dough ball into a round wrapper.
Take out the stuffing.
Place a spoon of the stuffing in the middle of the wrapper.
Pinch and pleat the wrapper to seal the stuffing.
Steam mini juicy buns in a steamer.
ANKO Team Research Problem Solving or Solution Delivery
The forming machine could not cut and form stuffed dough tube into individual mini juicy buns.
The recipes of handmade foods are not all suitable for machines to manufacture foods. For example, heat generated by machine operation makes dough warmer than that kneaded by hand. Therefore, the ingredients of dough need to be adjusted to prevent dough from degrading.
Food Equipment Introduction
- Put the stuffing into the stuffing hopper.
- Put the dough into the dough hopper.
- The cylindrical stuffing is extruded by the stuffing pipe of HLT-700XL.
- The dough tube is extruded by the dough pipe of HLT-700XL.
- The cylindrical stuffing is encrusted with the dough tube while they are formed.
- The stuffed dough tube is cut and formed into individual mini juicy buns with 9 folds on top by the EA-100K (the updated model: EA-100KA) forming machine.
- The mini juicy buns are continually steamed on a steam conveyor.
The shutter unit of the EA-100K forming machine is designed with great ingenuity to prevent dough from sticking.
In order to prevent dough from sticking, our engineers minimized the contact time and surface when the shutter unit cut and form the products. Although there is no doubt that the structure of the shutter unit has a significant impact on production, the shutter speed is the key to success. At the moment the shutter opens and closes, a product is formed perfect and pleasing. (Note: EA-100K is no longer available. The updated model is EA-100KA. Please feel free to contact us for more information.)
The HLT-700XL Multipurpose Filling & Forming Machine extrudes the stuffing into the dough tube and the stuffed dough tube is formed into desired shapes with different molds. The principle of the HLT-700XL is simple and widely applied in producing a variety of stuffed foods such as pelmeni, pierogi, momo, empanada, calzone, samosa, etc.
EA-100K is for producing round or oval products. Through the shutting action of the shutter unit, the stuffed dough tube is divided into equal products with or without pattern on top. (Note: EA-100K is no longer available. The updated model is EA-100KA. Please feel free to contact us for more information.)
The shutting action of EA-100K shutters.
The machine equips with pattern shutters in this video. The stuffed dough pipe is continuously conveyed to EA-100K and cut off as required through the shutting action of shutters. (Note: EA-100K is no longer available. The updated model is EA-100KA. Please feel free to contact us for more information.)
Mini juicy bun with thin wrapper and meat-and-vegetable stuffing can be automatically produced by food equipment. Simply put the dough and stuffing into the hoppers, the Multipurpose Filling & Forming Machine can automatically extrude the stuffing into the dough tube. Then, the Forming Machine cuts and pinches pleats on the top of the mini juicy buns, which only needs one second.
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ANKO Mini juicy bun (Xiao Long Bao) Equipment Solutions
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