Dumpling Production Equipment Helps to Increase Capacity and Standardize Products
- For wrapper
- For filling
- Ground Chicken
- Soy Sauce
Chinese dumpling is a circular dough skin wrapped around filling with pinched pattern on the edge. The primary filling is pork with cabbage or leek, but there are many variants made with different ingredients such as beef, shrimps, chicken, fish, corn, kimchi, etc. Dumplings are usually boiled, steamed, pan-fried or deep-fried. Nowadays, some frozen dumplings are cooked before freezing so that people can even microwave the dumplings when busy.
Handmade Food Recipe
- Ⅰ. For wrapper
- Add flour and water in a large bowl, then stir them together.
- Knead and press the dough with the palms of hands until sticky.
- Rest for a half hour.
- Dust the worktop with flour and knead the dough until smooth. Set aside.
- Ⅱ. For filling
- Chop cabbage and finely chop ground chicken.
- Mix them in a large bowl.
- Add sugar, salt, pepper and soy sauce in the bowl, and stir the filling well. Set aside.
- Roll the dough into a long, cylinder shape.
- Equally divide the dough into small balls.
- Roll out the dough ball into a thin wrapper with a rolling pin.
- Spoon filling on the center of wrapper.
- Smear water on the edge.
- Fold it in half and tightly press the seam.
- Pleat the edge.
- Repeat last five steps to wrap all dumplings.
ANKO Team Research Problem Solving or Solution Delivery
Solution 1. Dumplings crack after freezing.
After giving machine training, going through the whole process of producing food is necessary to make sure the machine, production process, and the final products have no problem. In this case, dumplings could be produced smoothly, but there were cracks in the dumpling skin after freezing.
Our engineer listed two possible causes: water content and freezing techniques.
How to adjust water content to prevent dumplings from cracking?
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How to improve freezing techniques?
Under the situation that the client had no plan to purchase new freezing equipment, our engineer suggested changing workflow. After the dumplings are just made by the HLT-700XL, pack the fresh dumplings well and freeze them right away to prevent them from drying.
With the two solutions, the defective rate can be decreased from 40% to 5% and the dumplings can both be steamed and deep-fried perfectly.
Food Equipment Introduction
- Put well-mixed stuffing in stuffing hopper.
- Put well-kneaded dough in dough hopper.
- Stuffing is extruded into a cylinder through stuffing pipe.
- Dough is extruded into a tube through dough pipe.
- While both cylindrical stuffing and dough tube are formed, stuffing is extruded into the dough tube.
- The stuffed dough tube is formed by the rotary mold.
- The final products are released from the mold by scraper.
- The final products are conveyed for the sequential baking process.
Customized rotary mold
The rotary mold in the forming mold set of HLT-700XL determines the look of a product, including size, shape and weight. ANKO has a team specifically to develop rotary molds for our clients and all molds are precisely produced with a 5-axis CNC machine in our factory.
In this case, the client would like to make dumplings with a unique shape, so we provided several choices in accordance with the weight and size of his dumpling. Finally, we made him a half-moon shaped dumpling mold with patterned edge that we call it finger pattern. After the dumplings were produced by machine, for more unique look, they would make them into a ring shape by hand.
Processing Line Planning
- Vegetable Cleaning
- Vegetable Cutting
- Meat Mincing
HLT-700XL Multipurpose Filling & Forming Machine is designed to produce various types of dumplings such as Chinese dumplings, Italian ravioli, Korean mandu, etc. The products weighing from 2 to 200 grams with different shapes are able to be made because the rotary mold can be customized according to individual needs. Simply by changing the forming mold set, the machine can produce different food products, which helps clients create new product lines with low costs.
How the HLT-700XL machine works?After putting dough and stuffing into hoppers, the HLT-700XL will automatically extrude a dough tube and fill stuffing into the dough tube at the same time. Then, the stuffed dough cylinder will be pressed by a rotary mold to form pieces of food products.
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ANKO Dumpling Equipment Solutions
ANKO FOOD MACHINE CO., LTD. is a food making machine manufacturer and a food production solution supplier. We've been offering professional food equipment since 1978. With years of experience in the food machine market, ANKO makes sure that our food equipment meets customers' demands.
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