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Paneer Spring Roll Automatic Production Equipment Designed with Special Filling Device
The client runs restaurants, Indian food retail stores, and food factories at the largest Indian community in Birmingham, UK. Their major consumers are the Indians in the UK. Years ago, the client bought a food machine from ANKO. Without a machine trial before purchase, its user-friendly design, intuitive operation, and stable production and ANKO's services gave him a great impression. Therefore, he placed another order for spring roll production line this time because he thinks ANKO is reliable.
Paneer Spring Roll
Food Ingredient
- For pastry
- All Purpose Flour
- Water
- Salt
- For filling
- Ginger
- Garlic
- Onion
- Oil
- Paneer
- Cabbage
- Carrot
- Peas
- Lemon Juice
- Chili Powder
Food Culture
Spring roll originated from China, which is eaten for celebrating the coming of spring. With Chinese emigration, the traditional dish has been brought to other countries and evolved into regional dishes, for example, American egg roll is bigger than spring roll and Indian spring roll is seasoned with spices. Even so, they are all made with these 4 steps – spring roll pastry making, filling preparing, wrapping, and frying.
Handmade Food Recipe
- Ⅰ. For pastry
- Add all purpose flour, water, and salt into a large bowl, mix them well.
- Rest the batter for one hour.
- Ⅱ. For filling
- Chop ginger, garlic, onion, paneer, cabbage, and carrot.
- Pan fry all ingredients until soft.
- Season with lemon juice and chili powder.
- Ⅲ.
- With a pan, cook the batter into thin spring roll pastries.
- Make a spring roll by wrapping pastry around some filling.
- Deep-fry all spring rolls.
ANKO Team Research Problem Solving or Solution Delivery
Solution 1. Sticky paneer makes the filling device unable to work smoothly.
The filling of the vegetarian spring roll contained homemade paneer, green chili pepper, and mixed vegetables (peas, carrots, and corn). When they made spring rolls by hand, they used freshly-cooked filling. Melted paneer did not cause any problem when making by hand but it did by machine. Melted paneer was sticky and stuck to the filling device.
The client asked to remain the taste and texture of his spring rolls, so we used several ways instead of adjusting his recipe to solve the problem. First of all, mix all ingredients ...→To get more information? Please Click Contact Us Below
Homemade paneer for spring roll filling
Solution 2. High moisture content in the filling affected machine operation.
When preparing the vegetarian filling, all ingredients and seasonings were mixed together at a time. The seasoned vegetarian filling releases water after a while and wets spring roll pastries. When making spring rolls with a machine, spring roll pastries were wet and stuck to the machine. In order to minimize water releasing from vegetables, we assisted the client on improvement of the preparing process for filling. As mentioned above, firstly, ...→To get more information? Please Click Contact Us Below
The filling of the paneer spring rolls was prepared based upon the new preparing process.
Food Equipment Introduction
- Batter baking
- Pastry cooling
- Pastry cutting
- Pastry rotating
- Filling depositing
- Folding
- Rolling
Automation solutions: Provide plans and solutions that suit your needs according to ingredients in your country.
During the transition from manual to automatic production, the most seen problem is that the original recipe is not suitable for automatic production. Take the case for an example, melted paneer did not make any trouble when wrapping spring rolls by hand but it stuck to the machine. ANKO values all our clients and understands the importance of passing on the original taste and texture of food. Therefore, we will satisfy our clients' requirements of automatic production through our experience in food and machine to optimize equipment or production process.
Processing Line Planning
- Sieving
- Mixing
- Vegetable Cleaning
- Vegetable Cutting
- Extracting
- Meat Mincing
- Seasoning
- Spring Roll Machine
- Frying
- Sealing
- Machines
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SR-24
The Spring Roll Production Line features fully automatic production from pastry baking, filling depositing, to spring roll folding, which help customers switch from manual to automatic production easier, save time, and increase production capacity. Users only need to pour in prepared batter and press the start button, the machine will bake pastry, cut into square pieces, deposit filling, fold and roll into spring rolls. The final products can be directly deep-fried or packed. In addition, the Spring Roll Production Line can work a wide variety of filing such as sticky cheese filling mentioned in the case, vegetable filling, meat filling as well as vegetable and meat filling.
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mushrooms spring roll - Video
How does the production line make spring rolls? The video shows the production processes of ANKO's Spring Roll Production Line works, from pastry baking, cooling, cutting, rotating, filling, folding, to rolling. The production line can make up to 2,400 spring rolls in one hour.
- Country
United Kingdom
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