ANKO Fried Dumpling, Steamed Dumpling Food Processing Equipment Solutions


ANKO Chinese Dumpling Industrial Production Line - Machinery Design for an Australian Company

Due to high labor costs and employee management issues, the client, specialized in making Chinese food, started to look for a food processing line for making fried and steamed dumplings. A friend recommended ANKO Food Machine Company to the client. With dumpling making equipment operates automatically, the client is able to increase their production amount with better management. In addition, AFD-888 with CE certificate meets the client's necessary requirement- food safety and hygiene. It is the most important reason that the client chooses ANKO.

Case-ID: AU-002

Fried Dumpling, Steamed Dumpling

Food Ingredient

  • Plain Flour
  • Salt
  • Water
  • Tapioca
  • Oil
  • Chicken
  • Cabbage
  • Pea

Food Culture

Dumpling can be cooked by boiling, steaming, simmering, frying, or baking. Sweet or savory. They may be stuffed with meat or vegetable, or there may be other ingredients mixed into the dough.

Handmade Food Recipe

  • Dumpling skin: Pour flour in the bowl with water and salt, stir until it gets sticky. Sprinkle some flour on a table before starting dough skin making process. Grab the dough ball from the bowl, roll it out and make it long. Cut dough into small pieces; roll them out using a rolling pin.
  • Chicken filling: Mince chicken and slice cabbage. Mix chicken, cabbage, and peas together. Grab a small amount of filling, place it in the middle of a skin. Put a little bit of water around edges for folding the skin. Pinch and tuck floury skin to shape dumpling. Once raw dumplings are made, you can start cooking them depending on how you want to eat them. They can be eaten in soups or stews, with gravy, or in any other ways – boiled, steamed or fried.

ANKO Team Research Problem Solving or Solution Delivery

Solution 1. Dumpling's Burst Problem
These 25 gram dumplings are wrapped with delicate folds in dough sheets. However, stuffing was bursting out because of too much meat juice. Without changing dumpling's weight, ANKO's R&D team tried to modify its ...(Please contact us to get more information)

Dumpling Production Line

Dumpling Production Line
Solution 2. Filling Bursting Issue – 25 g and 28 g dumpling mold
When you purchase a dumpling making machine from ANKO, the machine is tested with various ingredients in order to achieve dumpling's perfect texture and consistency. At the beginning, ANKO's engineer tried to use the client's recipe, however, 90% of dumplings' filling burst during processing. Then, our engineer altered the ingredients and solved the problem. We also explained that ingredient ratios would affect finished products, but the client insisted on using the original recipe. Finally, our engineer found a compromising solution without altering the ingredients. Instead of using 25g dumpling mold, ANKO's client decided to switch ...(Please contact us to get more information)

Wrapper in forming mold

Filling bursts

Food Equipment Introduction

  • Mix flour, tapioca starch, salt, water, oil in a bowl and stir the mixture. Use ANKO's automatic dough belt making machine to make dough skin with proper thickness.
  • For fillings, mix chicken, chopped cabbage and peas together with spices.
  • Put dough belt on the conveyer and the ingredient in the feeding hopper to being the process.

Dumpling dough making equipment

Fundamental of Design

  • Based on the requirements, the dumpling processing line is designed with fundamental facilities including dough belt maker, feeding hopper, dumpling filling placement, forming and wrapping.
  • The fundamental of the design is to build a dumpling production line that is easy to clean, energy-saving and allows making similar foods with great flexibility.
  • Dumpling processing equipment can be operated automatically to reduce labor costs.
  • The thickness of unbaked dough skin is adjustable (4-12mm).
  • The weight of dumpling can be customized.
  • The goal of the dumpling making machine is to supply dumplings with 100% handmade texture.
  • If the client wants to make fried dumplings, additional food machine can be added.

Dumpling weighs 25 grams that meet client's need

Dumpling making equipment

Dumpling dough making equipment

Processing Line Planning

  • Dumpling dough mixer
  • Dumpling dough belt making machine
  • Dumpling filling mixer
  • Filling feeding hopper
  • Dumpling dough belt + feeding hopper
  • Shape the dough skin
  • Input dumpling filling
  • Folding
  • Dumpling skin lamination
  • Delivering & packaging
Machines
ABS-220
ANKO's automatic dough belt machine allows you to roll out dough belts with thickness ranging between 4-12mm. Besides adjustable dough skin thickness, with addition equipment installed, it turns into a dough skin processing equipment for noodles, egg rolls , wraps , wonton wraps, shumai wraps, dumpling wraps, etc.
AFD-888
ANKO's patented automatic dumpling processing equipment (TW Patent No. I354540, China Patent No. ZL200910140712.2) is designed to make dumplings taste like 100% handmade. AFD-888 dumpling making machine's production capacity is 7,000~9,000 pcs/hr (2 lines) and the size of dumplings can be customized by changing settings in order to meet locals' needs. AFD-888 dumpling making equipment is energy-saving and easy to install when mold or equipment replacement is necessary.
Video

Automatic Fried Dumpling Production Line Video - ANKO's fried dumpling processing line is also capable of making Gnocchi, Wonton, Tortellini, Ravioli, Gyoza, by changing molds in the food processing equipment.



Country
  • Australia
    Australia
    Australia Ethnic Food Machine And Food Processing Equipment Solutions

    Our food equipment solutions for clients from over 108 countries. You can click on the following categories to view cases. Each case shows how ANKO conducts food machine solutions - from the beginning of ingredient preparation, machine design and manufacture, troubleshooting and after service.



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ANKO Fried Dumpling, Steamed Dumpling Equipment Solutions

ANKO FOOD MACHINE CO., LTD. is a Taiwanese food processing equipment supplier and manufacturer. They've been offering professional food machinery in multipurpose filling and forming machine markets since 1978. With collected 38 years of experience, ANKO makes sure that their food machinery meets each customer's demands.