Paneer Spring Roll / Food Processing Equipment Solutions

Using ANKO food machine to produce spring roll


ANKO's Spring Roll Machine Resolves a British Company's Difficulties with Products Containing Highly Viscos Filling

The client runs restaurants, Indian food retail stores, and food factories at the largest Indian community in Birmingham, UK. Their major consumers are the Indians in the UK. Years ago, the client bought a food machine from ANKO. Without a machine trial before purchase, its user-friendly design, intuitive operation, and stable production and ANKO's services gave him a great impression. Therefore, he placed another order for spring roll production line this time because he thinks ANKO is reliable.

Case-ID: GB-003

Paneer Spring Roll

Food Ingredient

  • For pastry
  • All Purpose Flour
  • Water
  • Salt
  • For filling
  • Ginger
  • Garlic
  • Onion
  • Oil
  • Paneer
  • Cabbage
  • Carrot
  • Peas
  • Lemon Juice
  • Chili Powder

Food Culture

Spring roll originated from China, which is eaten for celebrating the coming of spring. With Chinese emigration, the traditional dish has been brought to other countries and evolved into regional dishes, for example, American egg roll is bigger than spring roll and Indian spring roll is seasoned with spices. Even so, they are all made with these 4 steps – spring roll pastry making, filling preparing, wrapping, and frying.

Handmade Food Recipe

  • Ⅰ. For pastry
  • Add all purpose flour, water, and salt into a large bowl, mix them well.
  • Rest the batter for one hour.
  • Ⅱ. For filling
  • Chop ginger, garlic, onion, paneer, cabbage, and carrot.
  • Pan fry all ingredients until soft.
  • Season with lemon juice and chili powder.
  • Ⅲ.
  • With a pan, cook the batter into thin spring roll pastries.
  • Make a spring roll by wrapping pastry around some filling.
  • Deep-fry all spring rolls.

ANKO Team Research Problem Solving or Solution Delivery

Solution 1. Sticky paneer makes the filling device unable to work smoothly.

The filling of the vegetarian spring roll contained homemade paneer, green chili pepper, and mixed vegetables (peas, carrots, and corn). When they made spring rolls by hand, they used freshly-cooked filling. Melted paneer did not cause any problem when making by hand but it did by machine. Melted paneer was sticky and stuck to the filling device.

The client asked to remain the taste and texture of his spring rolls, so we used several ways instead of adjusting his recipe to solve the problem. First of all, mix all ingredients……(Please contact us to get more information)

Handmade Paneer (cheese curd) filling
Handmade Paneer (cheese curd) filling
The filling was too viscos and therefore stuck on the hopper
The filling was too viscos and therefore stuck on the hopper
The Paneer Spring Rolls are now perfectly formed after ANKO helped for adjustments
The Paneer Spring Rolls are now perfectly formed after ANKO helped for adjustments
Solution 2. High moisture content in the filling affected machine operation.

When preparing the vegetarian filling, all ingredients and seasonings were mixed together at a time. The seasoned vegetarian filling releases water after a while and wets spring roll pastries. When making spring rolls with a machine, spring roll pastries were wet and stuck to the machine. In order to minimize water releasing from vegetables, we assisted the client on improvement of the preparing process for filling. As mentioned above, firstly……(Please contact us to get more information)

When the filling is too moist, it cannot be extruded properly onto the wrapper
When the filling is too moist, it cannot be extruded properly onto the wrapper
After ANKO's adjustments, the filling has the proper moisture and consistency for proper production
After ANKO's adjustments, the filling has the proper moisture and consistency for proper production
ANKO’s client is completely satisfied with the new perfectly filled, formed and deep-fried Spring Roll Products
ANKO’s client is completely satisfied with the new perfectly filled, formed and deep-fried Spring Roll Products

Food Equipment Introduction

  • Batter baking
  • Pastry cooling
  • Pastry cutting
  • Pastry rotating
  • Filling depositing
  • Folding
  • Rolling
Batter is applied to the baking wheel to make Spring Roll wrappers
Batter is applied to the baking wheel to make Spring Roll wrappers
The filling is divided and placed on top of a Spring Roll wrapper
The filling is divided and placed on top of a Spring Roll wrapper
After Spring Rolls are wrapped, they can be sorted manually, or transported for freezing or deep frying
After Spring Rolls are wrapped, they can be sorted manually, or transported for freezing or deep frying
Automation solutions: Provide plans and solutions that suit your needs according to ingredients in your country.

During the transition from manual to automatic production, the most seen problem is that the original recipe is not suitable for automatic production. Take the case for an example, melted paneer did not make any trouble when wrapping spring rolls by hand but it stuck to the machine. ANKO values all our clients and understands the importance of passing on the original taste and texture of food. Therefore, we will satisfy our clients' requirements of automatic production through our experience in food and machine to optimize equipment or production process.

ANKO's Spring Roll Machine can process different types of vegetable ingredients
ANKO's Spring Roll Machine can process different types of vegetable ingredients
ANKO's machine can also produce Spring Roll products with delicious al dente Shrimp filling
ANKO's machine can also produce Spring Roll products with delicious al dente Shrimp filling
Many different Rolls can be produced as well; such as Sweet Taro Spring Rolls
Many different Rolls can be produced as well; such as Sweet Taro Spring Rolls
Solution Proposal

High Quality Spring Roll Production Equipment

ANKO supplies customized Spring Roll Production Equipment, and our team of professionals can provide you with integrated production solution services to help you procure and set up an efficient automated Spring Roll production line. ANKO's Food Lab, in our Taiwan Headquarters, has a fully equipped kitchen and our food scientists can help test and modify your recipes to ensure efficient food production.

ANKO's machines can produce perfect Spring Roll products based on your product specifications; and our professional consultants and engineers offer consultation services for the transitioning process from manual to automated food production.

If you are interested in ANKO machines or more information about our services, please click Learn More or complete the form below and we will get back to you as soon as possible. 

 ANKO Spring Roll Machine And Production Solution

Machines
SR-24

The Spring Roll Production Line features fully automatic production from pastry baking, filling depositing, to spring roll folding, which help customers switch from manual to automatic production easier, save time, and increase production capacity. Users only need to pour in prepared batter and press the start button, the machine will bake pastry, cut into square pieces, deposit filling, fold and roll into spring rolls. The final products can be directly deep-fried or packed. In addition, the Spring Roll Production Line can work a wide variety of filing such as sticky cheese filling mentioned in the case, vegetable filling, meat filling as well as vegetable and meat filling.

Video

How does the production line make spring rolls? The video shows the production processes of ANKO's Spring Roll Production Line works, from pastry baking, cooling, cutting, rotating, filling, folding, to rolling. The production line can make up to 2,400 spring rolls in one hour.



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  • United Kingdom
    United Kingdom
    United Kingdom Ethnic Food Machine And Food Processing Equipment Solutions

    Our food equipment solutions for clients from over 108 countries. You can click on the following categories to view cases. Each case shows how ANKO conducts food machine solutions - from the beginning of ingredient preparation, machine design and manufacture, troubleshooting and after service.



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ANKO Paneer Spring Roll Equipment Solutions

ANKO FOOD MACHINE CO., LTD. is a food making machine manufacturer and a food production solution supplier. We've been offering professional food equipment since 1978. With years of experience in the food machine market, ANKO makes sure that our food equipment meets customers' demands.