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Multipurpose Filling and Forming Machine-Machinery Design for Indonesian Company
The client has two fishing vessels and two fish processing plants to process the six-ton daily catch. One plant is dedicated to mince fish into fish paste, and the other plant is for the production of fish balls and fish products. He purchased a HLT-700XL Multipurpose Filling & Forming Machine and a SD-97W Automatic Encrusting and Forming Machine from ANKO. The HLT-700XL is used for producing deep-fried fish snacks — a new offering made of springy fish paste with a crispy wrapper. And the SD-97W is for making stuffed fish balls. The client's new plant covers 10,000 square meters and employs around 50 people. Their products are mainly sold to local supermarkets in Indonesia such as Carrefour.
Fish Ball
ANKO Team Research Problem Solving or Solution Delivery
Find and solve the problem of mushy fish paste
As our engineer conducted a commissioning in the client's plant, the SD-97W had the difficulty in forming fish ball wrapper. The possible causes might be the ingredients or the equipment. They first eliminated the former because the fish paste was exactly the same as that he brought to ANKO for a machine test. At that time, he was satisfied with the test and everything was fine. Then, our engineer found they stirred fish paste with an emulsifier, instead of a mixer that we used as testing. After changing, the machine works well and smoothly to manufacture fish ball with filling.
Operate the machine with ease - just load the hoppers with pre-mixed fish paste and the desired fillings. ANKO's SD-97W machine will automatically and rapidly produce stuffed fish balls to the specified size and weight, ensuring that the quality and flavor rival handmade versions.
Food Equipment Introduction
- Mix fish paste, starch, and spices with a mixer.
- Spice minced meat
- Put filling into filling hopper
- Put fish paste into dough hopper
- Start the automatic production
- Machine automatically produces and forms stuffed fish balls.
- Fish balls are delivered by the conveyor of the SD-97W to a continuous cooker
- Cooking
- Packaging
Continuous cooker for fish balls
Quick forming device for fish balls
The sticky and soft fish paste causes the difficulty in forming by hand. However, ANKO's forming device facilitate the processes of extruding, encrusting, and forming to enhance production capacity and stably form products with uniform appearance and weight. The forming device, or forming shutter, comes in different specifications to meet client's needs such as pleated baozi or drop-shaped food which are comparable to handmade ones.
Forming shutter
- Solution Proposal
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ANKO Experts Simplify Fish Ball Production for Enhanced Quality
ANKO did
Enhancing the texture and flavor of Fish Balls is made easy with ANKO's professional services, optimizing production methods for improved results. Transitioning from manual to automated production using our Fish Ball Machines has proven effective, as showcased in this case where we conducted a machine trial before purchase, helping the client in resolving production issues and significantly reducing labor costs.
ANKO can help you more
Beyond the Fish Ball Making Machine, our offerings extend to include the Mixer, Packaging Machine, and Food X-ray Inspection Machine for quality control, facilitating expansion into retail markets. Our Comprehensive Fish Ball Production Solution allows you to focus more on food business strategies rather than production. Please click Learn More for detailed information on the covered services and benefits.
- Machines
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SD-97W
In this case, the client applied the SD-97W to extrude fish paste and encrust filling, then, through the non-patterned forming shutter, fish balls are formed into round shapes as required. Except for fish balls, SD-97W also can produce dozens of ethnic foods such as kibbeh, falafel, mochi, bao, cookie, etc. It can make either two colors or solid color with a simple change of dough hoppers. The look and taste of foods are able to compare with handmade ones. Moreover, the built-in IoT System is able to monitor and manage food production with integrated food production technology. The technicians and managing staff can have full access to the machine status remotely which makes the inspection more efficient.
- Country
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Indonesia
Indonesia Ethnic Food Machine And Food Processing Equipment Solutions
Our food equipment solutions for clients from over 114 countries. You can click on the following categories to view cases. Each case shows how ANKO conducts food machine solutions - from the beginning of ingredient preparation, machine design and manufacture, troubleshooting and after service.
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- Category
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- Food Culture
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Fish ball is a type of processed food made with fish and starch. It is popular in coastal regions and island countries because excessive catches can be processed into fish balls to add values and extend shelf lives. The name and recipe of fish ball vary from country to country such as fish eggs (魚蛋) in Hong Kong, Fuzhou fish balls (福州魚丸) with pork filling, and various kinds of fish balls in Taiwan. Because the fishery industry advances, fish ball is one of popular fish products in Indonesia.
- Handmade Recipe
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Food Ingredient
For wrapper-Fish Fillet/Garlic/Shallot/Iced Water/Starch/Egg White/Salt/Sugar/White Pepper, For filling-Ground Chicken/Scallions/Soy Sauce/Salt/White Pepper/Rice Wine
Making the wrapper
(1) Chop fish fillet. (2) Grind garlic and shallot in a food processor, then add chopped fish and further process them into fine paste. (3) Add salt, starch, egg white, sugar, white pepper, and iced water and well mix them until smooth. (4) Prepare a bowl of cold water for collecting formed fish balls.
Making the filling
(1) Chop scallions. (2) Mix chopped scallions, ground chicken, soy sauce, salt, white pepper, and rice wine in a large bowl until they are well combined.
How to make
(1) Wet one hand and a spoon. (2) Put some fish paste in the left/right palm and scoop a spoon of chicken filling on the fish paste. (3) Make a fist to wrap the filling and squeeze them out from the hole between thumb and index finger and scoop the formed fish ball into the prepared cold water (repeat the steps to finish the rest).
- Downloads
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