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Multipurpose Filling and Forming Machine-Machinery Design for Indonesian Company

The client has two fishing vessels and two fish processing plants to process the six-ton daily catch. One plant is dedicated to mince fish into fish paste, and the other plant is for the production of fish balls and fish products. He purchased a HLT-700XL Multipurpose Filling & Forming Machine and a SD-97W Automatic Encrusting and Forming Machine from ANKO. The HLT-700XL is used for producing deep-fried fish snacks — a new offering made of springy fish paste with a crispy wrapper. And the SD-97W is for making stuffed fish balls. The client's new plant covers 10,000 square meters and employs around 50 people. Their products are mainly sold to local supermarkets in Indonesia such as Carrefour.

Case-ID: ID-002

Fish Ball

ANKO Team Research Problem Solving or Solution Delivery

Food Equipment Introduction

• Mix fish paste, starch, and spices with a mixer.
• Spice minced meat
• Put filling into filling hopper
• Put fish paste into dough hopper
• Start the automatic production
• Machine automatically produces and forms stuffed fish balls.
• Fish balls are delivered by the conveyor of the SD-97W to a continuous cooker
• Cooking
• Packaging

Continuous cooker for fish balls

Quick forming device for fish balls

The sticky and soft fish paste causes the difficulty in forming by hand. However, ANKO's forming device facilitate the processes of extruding, encrusting, and forming to enhance production capacity and stably form products with uniform appearance and weight. The forming device, or forming shutter, comes in different specifications to meet client's needs such as pleated baozi or drop-shaped food which are comparable to handmade ones.

Forming shutter

Solution ProposalMachinesCountryCategoryFood CultureHandmade RecipeDownloads

ANKO Experts Simplify Fish Ball Production for Enhanced Quality

ANKO did

Enhancing the texture and flavor of Fish Balls is made easy with ANKO's professional services, optimizing production methods for improved results. Transitioning from manual to automated production using our Fish Ball Machines has proven effective, as showcased in this case where we conducted a machine trial before purchase, helping the client in resolving production issues and significantly reducing labor costs.

ANKO can help you more

Beyond the Fish Ball Making Machine, our offerings extend to include the Mixer, Packaging Machine, and Food X-ray Inspection Machine for quality control, facilitating expansion into retail markets. Our Comprehensive Fish Ball Production Solution allows you to focus more on food business strategies rather than production. Please click Learn More for detailed information on the covered services and benefits. 

 

SD-97W

In this case, the client applied the SD-97W to extrude fish paste and encrust filling, then, through the non-patterned forming shutter, fish balls are formed into round shapes as required. Except for fish balls, SD-97W also can produce dozens of ethnic foods such as kibbeh, falafel, mochi, bao, cookie, etc. It can make either two colors or solid color with a simple change of dough hoppers. The look and taste of foods are able to compare with handmade ones. Moreover, the built-in IoT System is able to monitor and manage food production with integrated food production technology. The technicians and managing staff can have full access to the machine status remotely which makes the inspection more efficient.

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  Indonesia

  Indonesia Ethnic Food Machine And Food Processing Equipment Solutions

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  ANKO provides our clients in Indonesia with advanced automated food production technology for making Croquetas (Croquette), Siomay (Shumai) and Fish Balls. We also offer integrated solutions for popular foods such as Spring Rolls, Dumplings, Mochi, Meat Balls, and more. Our professional team assists clients with a smooth transition from manual to automated manufacturing to enhance their production efficiency and consistency.Every ANKO success story showcases how we support our clients in their automated manufacturing food business, from food preparation and machine procurement to production line design to troubleshooting and after-sales service.Please feel free to click on the following successful case studies to discover how we can work together to optimize your food production.

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Frozen Food

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Fish ball is a type of processed food made with fish and starch. It is popular in coastal regions and island countries because excessive catches can be processed into fish balls to add values and extend shelf lives. The name and recipe of fish ball vary from country to country such as fish eggs (魚蛋) in Hong Kong, Fuzhou fish balls (福州魚丸) with pork filling, and various kinds of fish balls in Taiwan. Because the fishery industry advances, fish ball is one of popular fish products in Indonesia.

Food Ingredient

For wrapper-Fish Fillet/Garlic/Shallot/Iced Water/Starch/Egg White/Salt/Sugar/White Pepper, For filling-Ground Chicken/Scallions/Soy Sauce/Salt/White Pepper/Rice Wine

Making the wrapper

(1) Chop fish fillet. (2) Grind garlic and shallot in a food processor, then add chopped fish and further process them into fine paste. (3) Add salt, starch, egg white, sugar, white pepper, and iced water and well mix them until smooth. (4) Prepare a bowl of cold water for collecting formed fish balls.

Making the filling

(1) Chop scallions. (2) Mix chopped scallions, ground chicken, soy sauce, salt, white pepper, and rice wine in a large bowl until they are well combined.

How to make

(1) Wet one hand and a spoon. (2) Put some fish paste in the left/right palm and scoop a spoon of chicken filling on the fish paste. (3) Make a fist to wrap the filling and squeeze them out from the hole between thumb and index finger and scoop the formed fish ball into the prepared cold water (repeat the steps to finish the rest).

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  Catalog of SD-97W

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