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ANKO's Kibe Machine Successfully Resolved Specific Production and Quality Problems, and is Highly Recommended by Our Client in France
Kibe (Kibbeh) is one of the basic cuisines in the Middle East, so the high demand has made client’s business booming. However, his employees couldn't meet the production requirement and the quality was unstable. To solve the problem, the client has contacted ANKO for food processing equipment solutions.
Kibe (Kibbeh)
ANKO Team Research Problem Solving or Solution Delivery
Solution 1. How to solve the stuffing too densely?
When ANKO team made Kibe (Kibbeh) at the first time, the filling in the Kibe (Kibbeh) was dense like most stuffed buns. But it should appear fluffy. ANKO changed......(Please contact us to get more information)
The product texture was too dense (prior to ANKO’s recipe adjustments)
Product texture was improved with ANKO’s processing and recipe adjustments
Solution 2. How to make Kibe (Kibbeh) with a crispy wrapper?
During the food-making process, smashed wheat grains were soaked in water for making wrappers. Nonetheless, wheat grains became too fluffy because they soaked in the water too long and that caused Kibe (Kibbeh) wrapper to break. After several trials, ANKO R&D team shortened......(Please contact us to get more information)
Perfectly formed kibe produced by ANKO’s Machine after adjusting the production processes and recipes
Deep-fried kibe turned out crispy on the surface
Solution 3. Method to solve the wrapper of Kibe (Kibbeh) not being cracked
When making Kibe (Kibbeh) by food machinery, it will process through an encrusting and forming program to become an oval shape. If the density of wrapper is low, it will lead to being cracked easily. Therefore, how to increase the density of wrapper is quite important. To solve this issue, it requires......(Please contact us to get more information)
Product stability depends on the consistency and density of the raw materials
Proper density control of the dough is the key to higher product quality and consistency
Food Equipment Introduction
- Mix all ingredients, smashed bulgur wheat grains and ground lamb, for making Kibe (Kibbeh) dough.
- Season and stir fry ground lamb and vegetables for filling.
- Put them separately into the dough and filling hoppers to start the process.
- The machine will form the Kibe (Kibbeh) automatically.
Loading the pre-mixed dough
Place filling ingredients in the hopper
Kibe are formed with special clamps
To Achieve a Win Win Situation, ANKO Developed SD-97W Machine.
When the client contacted ANKO, Kibe (Kibbeh) was brand-new to us. However, R&D team found the similarity of production process between mooncake and Kibe (Kibbeh). (Mooncake is a traditional cake from Asia.) Therefore, we started to think that if we could develop a machine which was capable of producing kinds of foods, it would become a win win situation for both customer and ANKO. Finally, R&D team successfully developed SD-97W through market experiences and continuous verification. The SD-97W is not only can produce Kibe (Kibbeh), but also falafel, mochi, maamoul, coxinha, cookie, etc.
Maamouls made with SD-97W and STA-360 Automatic Stamping and Aligning Machine
This automated production line can also produce Falafel
Date Bars can also be made with different forming molds
- Solution Proposal
Kibe production solutions builds a highly efficient automatic production line
ANKO did
In this specific case, ANKO combined the SD-97W Automatic Encrusting and Forming Machine, and the ML-15 Planetary Mixer, as well as the AF-589 Conveyor Fryer to create a highly efficient production line. It is very cost-effective and significantly increased productivity.
ANKO can help you more
If the client has plans to sell products in retail or wholesale channels, ANKO can also offer a Food Packaging Machine and Food X-Ray Inspection Machine that can detect foreign objects during production to increase food safety and quality.
For more information, please click Learn More or fill out the inquiry form below.
- Machines
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SD-97W Automatic Encrusting and Forming Machine
SD-97W is an Automatic Encrusting and Forming Machine that is especially designed to make the fluffy filling and lightly crispy wrapper products. With two hoppers for two kinds of dough, it is capable of making products with dual color wrapper. There are 9 sets of parameters to save production time. Simply put dough and filling into the machine and push the start button to quickly produce products. By changing different filling, dough, and forming mold sets, the machine can make a wide variety of food, not only kibbeh, but also falafel, mochi, maamoul, coxinha, cookie, etc.
Besides, it includes a built-in IoT system which automatically detects the parts that require maintenance and send alerts; this can prevent unexpected mechanical problems, significantly reducing machine downtime. The production data can also be overseen in real time remotely and support decision making for management through Big Data Analytics. In the future, it can be utilized with extended applications to manage production balances, logistics, warehousing, inventory, and scheduling.
ML-15 Planetary Mixer
Planetary Mixer is for making dough that would have elastic texture to stand the dropping and cutting process. For a pastry or bakery shop, planetary mixer is suitable for mixing dough with an individual stirrer rotating on its own. Its capacity is up to 50L, even with the large amount of flour, it is capable of well mixing in a very short time.
AF-589 Conveyor Fryer
ANKO has designed a micro-control conveyor fryer in order to precisely control the temperature of oil and quality of food. The stable temperature provides excellent quality and fast heating system saves energy and cost.
- Video
How to make Kibe (Kibbeh) through SD-97W Automatic Encrusting and Forming Machine? – ANKO's Kibe (Kibbeh) processing line is a multi-purpose food machinery, not only can produce Middle Eastern Foods, but also Asian Foods – Mochi, Bun, Cookie, Meatball, etc, Latin America Foods – Coxinha, Arancini, etc.
- Country
France
France Ethnic Food Machine And Food Processing Equipment Solutions
ANKO provides our clients in France with advanced automated food production technology for making Har Gow, Kibbeh and Soup Dumplings. We also offer integrated solutions for popular foods such as Empanadas, Tortilla, Dumplings, Mochi, Samosas, and more. Our professional team assists clients with a smooth transition from manual to automated manufacturing to enhance their production efficiency and consistency.Every ANKO success story showcases how we support our clients in their automated manufacturing food business, from food preparation and machine procurement to production line design to troubleshooting and after-sales service.Please feel free to click on the following successful case studies to discover how we can work together to optimize your food production.
- Category
- Food Culture
Kibe (Kibbeh) is a Middle Eastern Levantine dish traditionally made of bulgur (smashed wheat), minced onions and finely ground lean beef or lamb. Names are slightly different, you might hear kibbeh, kibbe, kobeba, kubbeh, kebbah or kubbi, (Arabic: كبة). It is popular food in Arabian countries, such as Lebanon, Palestine, Jordan, Syria, etc. Due to the high demand, it is easy to purchase Kibe (Kibbeh) online. Besides, the vegan/vegetarian kibbeh market which is experiencing strong growth recently. People use chickpeas, pumpkins, or potatoes for making the fillings. It not only reduces calories but also becomes a new healthy choice.
- Handmade Recipe
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Food Ingredient
For base-bulgur/onion/ground lamb/allspice/coriander/black pepper/salt, For filling-onion/ground lamb/ground allspice/cinnamon/black pepper/salt/pine nut
Making the base
(1) Soak fine bulgur in water for 10 minutes and drain off. (2) Chop the onion. (3) Put the chopped onion, ground lamb, allspice, coriander, black pepper, and salt in a food processor. Process them into soft paste. (4) Put the mixture in a bowl and cover with cling film. Then, refrigerate it.
Making the filling
(1) Heat oil in a frying pan. (2) Add the chopped onion, ground lamb in the frying pan and fry until brown. (3) Season with ground allspice, cinnamon, black pepper, and a pinch of salt. Stir well to combine. (4) Set aside to cool and add in pine nuts.
Shaping
(1) Take the base mixture out from the fridge. (2) Dampen hands before forming Kibe (Kibbeh). (3) Take some paste and roughly shape it into a ball. (4) Make a hole in the middle. (5) Scoop some filling and fill in the hole. (6) Seal the top and shape it into a rugby-shaped Kibe (Kibbeh).
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