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ANKO’s SR-27 Spring Roll Production Line – Designed for High Volume Spring Roll Producers

An ANKO client is from the Philippines had a Spring Roll factory before moving to the USA. After relocating to the USA, this client started another production operation with semi-automatic Spring Roll machines and began to sell their products. With increasing sales and market demand, this client approached ANKO for assistance with building a production line that could meet their increased production requirements. After rigorous communication, ANKO’s R&D team developed the SR-27 Automatic Spring Roll Production Line which has a capacity of producing 2,400 to 2,700 pieces per hour, and a newly designed filling system that can process a wide variety of ingredients. Toward the final stages of this project, ANKO offered remote product testing and virtual meetings to ensure the client was satisfied with the results. This client was very pleased with ANKO’s automated food machine, customized consultation services, and the increased production volume.

Case-ID: US-007

Spring Roll (Lumpia)

ANKO Team Research Problem Solving or Solution Delivery

Solution 1. An Upgrade to camshaft design that simulates a hand folding Spring Roll production process

Automated Spring Roll machines usually use an air pump or camshafts to fold the wrappers and form Spring Rolls. The air pump design requires an additional air filter and pressure system that can only use soft and light-weight wrappers to make Spring Rolls which often do not deep-fry well. ANKO’s SR-27 Spring Roll Production Line uses camshafts which only requires a basic air pressure system and simulates hand folding techniques ensuring the repetitive folding process is smooth and stable. This design is more stable and can process wrappers with different textures to make Spring Rolls that are extra crispy after deep-frying.

Machine designed with camshafts

Water is applied on the final edge of the wrapper to ensure the Spring Rolls are properly sealed

Perfectly formed Spring Rolls that closely resemble handmade

Solution 2. Designed to produce 100% vegetable filled Spring Rolls and more

Recently, more consumers are requesting healthy, plant-based Spring Rolls that are light and delicious. ANKO understood this market demand and developed our SR-27 Automatic Spring Roll Production Line. This machine is capable of processing ingredients such as chopped cabbage, bean sprouts, and mixed vegetables such as: wood ears, mushrooms, sun-dried bamboo shoots, carrots, and other vegetarian ingredients. It can even process Raw Ingredients directly, consisting of chopped cabbage, carrots, and glass noodles, based on the client's recipe. After multiple production tests, ANKO created an extruding system that can prevent vegetable filling from falling apart during the folding process; and it uses a special mixer in the filling hopper which returns excess filling back to the hopper without over pressing it. There is also a drainage system designed to remove liquid from the filling mixture to maintain perfect product texture.

SR-27 can process high fiber fillings, such as sweet potatoes and carrots with cabbage

The filling scraper design ensures the filling stays airy and not overly firm

The filling system is designed with a filter to remove excess moisture from the filling ingredients

Place raw ingredients directly into the filling hopper

ANKO’s machine can produce Spring Rolls with raw ingredients

Spring Rolls are firmly filled

Solution 3. Key to Successful Spring Roll products

Automated Spring Roll machines usually supply 3 types of commercial products: Frozen Spring Rolls, deep fried Spring Rolls and Fresh Spring Rolls (not fried) which consists of different product textures. Frozen Spring Rolls often burst after frying, and Fresh Spring Rolls need fillings that are less moist to prevent the product from being soggy. ANKO’s SR-27 has a set of parameter settings with a simple design that can adjust Spring Roll textures. ANKO also offers integrated solutions to help you perfect your Spring Rolls production line.

Product texture can be adjusted with a simple wrench

ANKO’s SR-27 produces Spring Rolls that deep-fry well

The texture and consistency of the Spring Rolls can be adjusted to meet different product requirements

Solution 4. User-friendly Design for Easy Spring Roll Production

Many automated Spring Roll machines require complicated parameter settings and professional staff training. ANKO’s SR-27 is designed with a user-friendly touch panel that is easy to comprehend and operate, and can be upgraded with an IoT system for remote monitoring. The entire machine is water resistant and can be cleaned easily and quickly.

Touch panel is user-friendly and easy to comprehend

The parts in contact with food products can be cleaned with water

Apply food grade oil on blades after cleaning

Food Equipment Introduction

• Load the hoppers with batter and filling ingredients
• Bake the Spring Roll wrappers on the baking drum
• Cooling the Spring Roll wrappers
• Divide Spring Roll wrappers into desired sizes
• Deposit filling ingredients onto the Spring Roll wrappers
• Fold the wrapper over the filling ingredients
• Forming Spring Rolls
• Rolling the products firmly

Optimize Your Spring Roll Production with ANKO's SR-27 Customized Solutions

Most of the Spring Roll machines are semi-automated, which means limited production output. ANKO’s SR-27 Automatic Spring Roll Production Line is fully automated and suitable for high volume producers; it only requires having the hoppers loaded with pre-mixed batter for the wrapper and filling ingredients, and the production can start with a simple switch. This machine has an extra-large filling hopper that can process 50 liters of filling at a time, resulting in a reduced need for frequent refills. ANKO’s SR-27 is designed to process batters consisting of different types of flour to make wrappers into different thickness and textures. The settings can also be adjusted to produce various sizes of Spring Rolls to meet different market requirements, such as Spring Rolls with lengths of 7.3 cm, 8.5 cm and 10 cm. Even smaller sizes can be customized.

50 Liter filling hopper

The texture of the Spring Roll wrappers are adjustable for different product requirements

Spring Rolls can be made into different sizes

The length of a Mini Spring Roll is 7.3 cm

Mini Spring Rolls weigh between 22 to 26g

Spring Rolls remain crispy after being deep-fried

8.5cm long Spring Rolls are made with 18x18cm wrappers

8.5cm long Spring Rolls produced in large quantities

8.5cm long Spring Rolls weight around 28 to 36g

Solution Proposal

One-stop High Quality Spring Roll Production Solution

ANKO did

With the newly launched SR-27 Spring Roll Production Line, ANKO's professional team can help you set up a highly efficient automated Spring Roll production line. It is suitable for large food factories, central kitchens, and high-volume manufacturers.

ANKO can help you more

ANKO's machines can produce perfect Spring Roll products based on your specific demand; and our professional consultants and engineers offer consultation services for the transitioning process from manual to automated food production.

If you are interested in ANKO's Spring Roll Production Solution, please click Learn More or complete the form below. 

 

Machines

SR-27

ANKO’s SR-27 Automatic Spring Roll Production Line takes only 1.4 seconds to produce a high-quality Spring Roll and, it requires minimum employees to operate. It is the most efficient machine for large food factories, central kitchens, and high-volume manufacturers. This machine has a 50 Liter filling hopper and a unique filling system that can process a variety of ingredients, such as pure vegetables, ground meats, bean sprouts and firm tofu, crab meat and cheese, and potato fillings, while keeping the original texture of different ingredients without over processing. Moreover, the new user-friendly touch screen control panel can be upgraded with an IoT system. This fully automated machine can produce Spring Rolls with measurements of 73mm, 85mm and 100mm in length, 25-32mm in diameter, a product weight from 22-50g per piece, and the wrapper thickness can be regulated between 0.4-0.5 mm. We can also create customized Spring Roll products upon request. If you are interested in our SR-27 machine, please complete the form below.

SRP Series

ANKO offers another innovative solution – the SRP Automatic Spring Roll Wrapper Production Line, designed to help clients produce high-quality Spring Roll Pastry effortlessly. By pouring batter into the hopper, this advanced machine automatically produces Spring Roll Wrappers at high temperatures through the baking drum. The wrappers are then cooled by a fan, ready to be precisely cut and stacked. Its automatic and flexible cutting mechanism allows easy adjustments, enabling you to produce wrappers of your preferred size by simply changing machine parts and setting parameters. With an impressive productivity rate of 2700 pieces per hour and standardized size products, the SRP Automatic Spring Roll Wrapper Production Line brings unmatched benefits to your business and effectively addresses the challenges of insufficient employees.

Country

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  United States

  United States Ethnic Food Machine And Food Processing Equipment Solutions

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  ANKO provides our clients in United States with advanced automated food production technology for making Dumplings, Egg Rolls, Empanadas, Spring Rolls, Burritos, Mochi, Quesadillas, and Spring Roll Wrappers. We also offer integrated solutions for popular foods such as Samosas, Momo, Pierogi, Tortillas, Shumai, Tapioca Pearls, and more. Our professional team assists clients with a smooth transition from manual to automated manufacturing to enhance their production efficiency and consistency.Every ANKO success story showcases how we support our clients in their automated manufacturing food business, from food preparation and machine procurement to production line design to troubleshooting and after-sales service.Please feel free to click on the following successful case studies to discover how we can work together to optimize your food production.

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Category

Frozen Food

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Food Factory

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Food Culture

Spring Rolls are a traditional Chinese snack food that made it onto the prestigious menu of the Manchu-Han Imperial Feast. According to historical document, Spring Rolls are usually made with a mix of meat and vegetable filling, then deep-fried until they are golden brown and crispy. These tasty Spring Rolls have made their way around the World, been localized, and have become a favorite dish in many different regions. In the Philippines, Spring Rolls are called “Lumpia”, they are usually filled with ground pork or shrimp, deep-fried, and served with a sweet and spicy sauce. In Indonesia, these rolls are known as Lumpia Semarang and are filled with “rebung” (bamboo shoots), eggs, and various other ingredients. The Dutch have also introduced Spring Rolls to Europe and named them “Loempia”; they are usually filled with plenty vegetables. In the USA, “Egg Rolls” are made with thicker wrappers that consist of eggs, and after deep-frying, these rolls have air pockets are crispy and very delicious.

In Southeast Asian, Spring Rolls are often made sweet with bananas. In the Philippines, “Turon” is a deep-fried Spring Roll filled with bananas, sugar, and jackfruit. “Piscok” is an Indonesian creation that consists of sliced bananas and a chocolate sauce; there are also many “dessert Spring Rolls” served in restaurants that are often made with strawberries, apples, and cheeses. Recently, many air-fried and vegan Spring Roll recipes have been created for consumers that are health conscious. Moreover, Spring Rolls have become a popular frozen food item sold in wholesale warehouses, supermarkets, convenient stores and online shops; all catering to people who enjoy a quick and delicious snack.

Handmade Recipe

Food Ingredient

Spring Roll Wrapper-Flour/Salt/Water, Filling-Sliced pork/Bean sprouts/Firm tofu/Carrots/Dried mushrooms/ Leek/Cabbage/Vermicelli/Rice wine/Soy sauce/Ground White Pepper/Salt

Spring Roll Wrappers

(1) Mix flour, salt, and water together to form a batter (2) Allow the dough to rest for 30min. Heat pan on low heat and add a little cooking oil to the pan (3) Pour one scoop of batter in the pan to cook Spring Roll wrappers (4) Remove the Spring Roll wrappers and let cool, then repeat the wrapper making process

Making Spring Roll Filling

(1) Marinate sliced meat with rice wine and soy sauce for at least 30 minutes (2) Rehydrate dried mushrooms first, then slice the mushrooms, carrots, leaks, cabbage, bean sprouts and firm tofu into a thin julienne (3) Heat a wok with some cooking oil. First stir fry the meats until medium rare, then remove them from the wok (4) Add all the sliced vegetables and vermicelli into the wok and stir fry, season with salt and pepper (5) Add the meat back into the wok and stir fry until the meat is fully cooked. Remove the filling ingredients from the wok and let cool

Wrapping

(1) Place filling ingredients on top of a Spring Roll wrapper (2) Fold the bottom corner of the wrapper to cover the filling ingredients, then wrap the filling from both sides (3) Roll the Spring Roll tightly and seal the roll with flour paste (4) Deep-fry the Spring Roll until golden brown and crispy

Fold the bottom corner of the wrapper to cover the filling ingredients

Folding the wrapper from both sides

Roll and form the Spring Roll

Downloads

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  Catalog of SR-27

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