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ANKO’s Spring Roll Production Line provides Solutions for a Jordanian Client’s Vegetable Spring Roll Manufacturing Issues
The client's products are Halal food, including spring roll with vegetable stuffing, chicken and onion stuffing, cheese stuffing as well as beef stuffing, permissible for Muslims. At the end of Ramadan, fasting was not required. It was the time for people to go shopping and buy food; as a result, the client received a large number of spring roll (cigar roll) orders. He uses three semi-automatic spring roll production machines, which need employees to wrap rolls by hand. Anko machines are satisfying for him. For the reason, the client considered to order a new spring roll machine with special folding and rolling device, in order to reduce labor costs, increase capacity, and control the quality of standardization. (The SR-24 is no longer available. The new model is SR-27 machine.)
Spring roll
ANKO Team Research Problem Solving or Solution Delivery
The shredded vegetable was too long and had too much juice that caused the problems of unstable feeding and unsmooth producing process.
The vegetable stuffing had enough oil as lubricant; it was supposed to be extruded smoothly. The problem is that the shredded vegetable was too long to be fed in position. In addition, The vegetable stuffing had too much juice, which leaked on feeding system base.
The solution could be -
(1). Cut vegetables shorter than ...(Please contact us to get more information)
Vegetarian filling before ANKO’s adjustments
Excess juices from the vegetables accumulate on the bottom
Filling system is not consistent
After ANKO’s suggested adjustments, the vegetable filling is chopped into finer pieces
The result is the Spring Rolls are perfectly formed
After deep-frying, the Spring Rolls have the exact texture that ANKO’s client desired
Vegetable Spring Roll Filling Extruding Process – After ANKO’s suggested adjustments, the vegetable filling is placed on the wrapper properly and then one corner of the wrapper is folded to cover the filling. The entire process is s consistent and efficient.
Food Equipment Introduction
- Pour cooked stuffing into hopper.
- Pour mixed batter into batter tank.
- Set the temperature.
- Bake wrapper belt.
- Cool wrapper belt under fans.
- Cut wrapper belt into 200mm*200mm squares.
- Turn cut wrapper in position, ready to be fed with stuffing.
- Feed stuffing: locate stuffing on a set place.
- Fold wrapper: fold the first corner to the center to cover the stuffing, and then seal the stuffing by left and right side flappers.
- Roll up: roll up toward the last corner under rolling net, at the same time, seal the end.
Production can start immediately after inputting the parameter settings
Spring Roll wrapper rotating device
Folding one edge and covering the filling in the wrapper
Fundamental of Design
- Our team found that, as spring roll wrappers pile up, the spring roll wrappers commonly stick together. Therefore, we designed a cooling system, which not only solves the problem, but also connects the wrapper producing process and wrapping process in a sequential producing line.
- The humanlike folding device and sensor imitate hand gestures and eyes. The sensor is capable of detecting the positions of wrapper and stuffing, making stuffing be wrapped up properly. Also, the last rolling device and stainless net form spring rolls like handmade.
Using electric fans to cool the Spring Roll wrappers
Sensor detects the wrapper and the correct place for the filling to be added
Using stainless steel rollers to shape the final product
- Solution ProposalMachinesVideoCountryCategoryFood CultureHandmade RecipeDownloads
Optimize Your Production with ANKO's Premium Spring Roll Production Line
ANKO did
ANKO's Spring Roll Machine can process a wide range of fillings, such as vegetables, meat, cheese, mix of vegetables and meats, etc. With the upgraded filling system and our professional food expert, we can turn your desired fillings into real production.
ANKO can help you more
Besides the Spring Roll Machine, we can also offer the machines for preparation, rolling and wrapping, cooking, packaging and food inspection to set up a highly efficient production line with a minimum number of workers. It can save labor costs and increase production capacity. Food Companies can benefit from ANKO's Spring Roll Production Solutions.
If you are interested in getting more information, please click Learn More or complete the form below and we will get back to you as soon as possible.
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