ANKO Spring Roll Production Line - Machinery Design for a Canadian Company
- High-Gluten Flour
- Glass Noodles
Spring roll is one of traditional Chinese foods with a long history. People usually prepare a table of dishes as spring roll stuffing such as fried shiitake shreds, pork mince, bamboo shoot shreds, black fungus shreds, glass noodles, etc. and wrap them with a thin wrapper. After deep frying, the crispy spring rolls are incredibly palatable. For Cantonese, they would say that spring roll is a quintessential food of dim sum.
In recent years, Canada has been a popular place for Chinese immigrants. The unforgettable relish of spring roll is brought to there so that the demand is gradually increasing.
Handmade Food Recipe
- For spring roll wrapper: (1) Mix high-gluten flour, water, and salt together. Well stir them until there are no lumps. (2) Smear some oil on a fry pan. (3) Pour batter in the fry pan and swirl the pan to make batter evenly cover the pan. (4) When sides of spring roll wrapper slightly peel off, apply a spatula to slowly turn over it. (5) Fry the other side for a few seconds and leave it in a plate. (6) Follow the steps above to cook the rest of wrappers.
- For spring roll filling: (1) Soak glass noodles in water until soft. (2) Shred cabbage, carrot. (3) Fry them together.
- Wrap spring rolls: (1) Scoop filling and put on a corner of a wrapper. (2) Fold the corner first, and the right and left side corner. (3) Then, roll it up.
- After all spring rolls are done. Finally, deep fry them.
ANKO Team Research Problem Solving or Solution Delivery
Solution 1. In order to maintain the stability of depositing stuffing, vegetables should be cut shorter than 2.5cm. Under this condition, how to remain the crispy taste of vegetables?
The client is highly concerned with gustatory delights so that he usually chops vegetable stems in large pieces to maintain the crispy taste of cabbage. However, when food is produced by machine, vegetable chops cause the difficulties of forming stuffing and standardizing weight. In order to stably deposit stuffing, one of methods is to cut a whole cabbage into thin strips, though it's not an ideal solution. Then, ANKO engineer raise a brilliant idea to figure out the problem, which is to ...(Please contact us to get more information)
Solution 2. The vegetable stuffing is full of juice without viscosity so that it's scattered over spring roll wrappers as depositing to affect the process of wrapping up.
One solution is to add ...(Please contact us to get more information)
Food Equipment Introduction
- Pour cooked stuffing into hopper.
- Pour mixed batter into batter tank.
- Set the temperature.
- Bake wrapper belt.
- Cool wrapper belt under fans.
- Cut wrapper belt into 200mm*200mm squares.
- Turn cut wrapper in position, ready to be fed with stuffing.
- Extrude stuffing: locate stuffing on a set place.
- Fold wrapper: fold the first corner to the center to cover the stuffing, and then seal the stuffing by left and right side flappers.
- Apply glue: apply batter on the last corner as glue.
- Roll up: roll up toward the last corner under rolling net, at the same time, seal the end.
Fundamental of Design
- When there is less oil in stuffing as lubricant, stuffing may be stuck in a hopper, which will affect the flow of producing products. In that case, the design of hopper shape and scraper position is quite important. ANKO R&D team goes through a process of trial and error and finds that the scraper shall ...(Please contact us to get more information)
The scraper ...(Please contact us to get more information)
Processing Line Planning
- Vegetable Cleaning
- Vegetable Cutting
- Meat Mincing
- Spring Roll Machine
SR-24 spring roll production line hourly produces 2400 pieces. The high productivity is referred to a chain of producing process. First of all, the dough belt is made by a big baking drum and cooled immediately by fans. The temperature of baking drum and the thickness of dough belt are easy to control, even the size of pastry can be cut as required. Then, the stuffing depositing machine is connected after the cutter unit. Through a sensor, spring roll stuffing will be deposited on wrappers at the right time. Finally, the unique folding device and stainless net is efficient to form spring rolls.
The process of depositing stuffing - Vegetable stuffing is exactly located on spring roll wrappers via a depositor.
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ANKO Spring Roll Equipment Solutions
ANKO FOOD MACHINE CO., LTD. is a food making machine manufacturer and a food production solution supplier. We've been offering professional food equipment since 1978. With years of experience in the food machine market, ANKO makes sure that our food equipment meets customers' demands.
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