Innovative Blini Production Equipment with Specialized Soft Pancake Stacking Technology

ANKO's engineering team developed a custom solution for stacking soft blini pancakes, overcoming challenges in traditional production methods with innovative automation.

ANKO has experience in resolving issues during Blini production using our advanced, high-quality food machines
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Semi-Automatic Blini Production Equipment Designed with Soft Pancake Stacker

The client inquired a machine for making blini. Our agent gave a test run with ANKO's SRP (Automatic Spring Roll and Samosa Pastry Sheet Machine), but failed to arrange them in a pile. Therefore, ANKO's engineers researched and developed a new stacker to solve the problem.

Case-ID: UA-001

Blini

ANKO Team Research Problem Solving or Solution Delivery

Blinis were bent and unable to be stacked when conveying to the stacker that is used to pile samosa pastry or spring roll wrapper. It is because blini is softer than samosa pastry, spring roll wrapper, and crepe, so we designed a new stacker for blini with soft texture.

The production processes of making spring roll pastry, samosa pastry, crepe, and pancake are the same, involving spreading batter, baking, cooling, cutting, and stacking. If any clients ask about these kinds of food, we usually recommend SRP Automatic Spring Roll and Samosa Pastry Sheet Machine.

When the Eastern European client inquired about blini－a variation of pancake, we also gave a test run with the SRP. The machine could cut a strip of pastry into square blinis in equal size, but they bent and were unable to be stacked when vertically sliding down from the cutter to the stacker. Therefore, ...→To get more information? Please Click Contact Us Below


Food Equipment Introduction

  • Mix all ingredients in a mixer
  • Pour batter into tank.
  • Batter spraying and baking
  • Pastry cooling with coolers
  • Cutting into desired size
  • Stacking
Breaking linear thinking and designing a new type of cutter.

A strip of baked pastry is continuously conveyed, cooled, and cut without stopping the production line. In order to match the conveyor speed, ANKO's engineer designed a rotary cutter, instead of a cutter operating in linear motion. The rotary cutter moves synchronously with the conveyor, while the moving direction of the ordinary cutter is opposite to that of the conveyor, so the cutter may block the conveying pastry and produce unequal blinis.

Cooling system can prevent spray nozzle clogging.
Cooling system can prevent spray nozzle clogging.

The batter may be cooked in the spraying nozzle by the high heat of baking drum. Therefore, a special cooling system is designed to make iced water flow through the spraying nozzle and keep the batter cool all the time.

Solution Proposal

Upgrade to Automated Blini Production with ANKO

ANKO did

ANKO Blini Production Solution is the key to transforming manual production into efficient automation. By customizing mechanisms to meet client requirements, ANKO has successfully produced high-quality Blini. With over 46 years of experience, we've tackled various production challenges, ensuring the satisfaction of customers in over 114 countries.

ANKO can help you more

ANKO not only provides top-notch Blini Machines but also offers a One-stop Production Solution, minimizing labor requirements. For batter production, we offer a batter mixer, batter storing, cooling, and resting tank for smooth batter preparation. The process continues with an automatic Blini pastry sheet machine for crafting perfect pastries. Choose additional equipment like a packaging machine and food x-ray inspection machine for consistent product quality. Please click Learn More to explore the comprehensive services provided.

With immediate and on-site support, ANKO ensures high-quality service and equipment. If you're planning to produce Blini, Pelmeni, Pirozhki, Chebureki, our agents can guide local food manufacturers to run successful businesses. Please submit an inquiry below for further assistance.

 ANKO SRP machine is versatile, producing high-quality Blini, Samosa Pastry, Spring Roll Pastry, and Crepes with a single machine, offering a pathway to a highly profitable food business

Machines
SRP

The design of SRP makes cut blinis vertically drop to the stacker. Then, the flipping tool of the stacker turns 90 degrees to stack them. However, for piling soft pastries, the Blini Stacker is more suitable.

Batter storing tank
Batter storing tank
Blini Stacker

In order to smoothly stack soft pastries, ANKO team designed a motor-driven conveyor to collect cut blinis and convey them to the stacker. (This machine is not on ANKO's official website. If you need more information, please contact us via Email, phone, or submit the inquiry form below.)

Video

SRP Automatic Spring Roll and Samosa Pastry Sheet Machine, including stacker.



Blini Stacker



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Country
  • Ukraine
    Ukraine
    Ukraine Ethnic Food Machine And Food Processing Equipment Solutions

    ANKO provides our clients in Ukraine with advanced automated food production technology for making Blini and Pancake Wrappers. We also offer integrated solutions for popular foods such as Dumplings, Pelmeni, Pierogis, Mochis, Meatballs, and more. Our professional team assists clients with a smooth transition from manual to automated manufacturing to enhance their production efficiency and consistency.Every ANKO success story showcases how we support our clients in their automated manufacturing food business, from food preparation and machine procurement to production line design to troubleshooting and after-sales service.Please feel free to click on the following successful case studies to discover how we can work together to optimize your food production.

Category
Food Culture

The circular blini, symbolizing the sun, can be traced back to the pre-Christian era. It is a type of pancakes, but thinner than traditional ones. Blini is usually spread with jam, cottage cheese, sour cream, or served with salmon or meat. Some like to fold blini into quarters and dip it into jam or enjoy a roll of filled blini. In this case, the client makes square blinis with ANKO's blini machine.

Handmade Recipe
Food Ingredient

Flour/Egg/Sugar/Salt/Milk/Oil/Butter

How to make

(1) Add eggs, sugar, and salt in a bowl and then mix them well. (2) Add milk and flour in the same bowl and stir until the mixture is smooth. (3) Add oil. Heat a pan over medium heat and brush a thin layer of melted butter. (4) Pour a ladle of mixture and swirl the pan to make the mixture spread evenly. (5) Cook it until slightly golden brown. Flip over. (6) Cook the other side for 30 seconds and remove to a plate.

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Recommandation

What ROI can investors expect when upgrading from manual to automated blini production?

Transitioning to ANKO's automated blini production system delivers significant returns through labor reduction, increased output capacity, and consistent product quality. Our comprehensive solution includes batter preparation, pastry formation, cutting, stacking, and optional packaging integration. Clients in 114 countries have experienced production increases of up to 300% with standardized quality that opens new market opportunities. Contact our team for a detailed ROI analysis based on your specific production requirements.

Building on 47 years of food processing expertise, ANKO's blini production system features a comprehensive cooling mechanism that prevents nozzle clogging by circulating iced water through the spraying components. This attention to detail ensures consistent batter temperature and uninterrupted production cycles. The complete system transforms labor-intensive manual production into an efficient automated process, handling everything from batter preparation and spreading to baking, cooling, cutting, and the crucial stacking phase. For Eastern European food manufacturers seeking to scale their blini production while maintaining authentic quality, ANKO's solution delivers exceptional results with minimal operator intervention.