ANKO Angel Ring Chocolate Roll Food Processing Equipment Solutions


ANKO Chocolate Angel Ring Bread Production Line - Machinery Design for a Japanese Company

The supplier of Angel Ring Chocolate Roll in Japan wishes to buy a food processing line that operates 24 hours automatically and also to reduce the high labor cost in Japan. ANKO is a worldwide food processing equipment supplier, they know ANKO can satisfy their needs because we provide more reasonable price than competitors and we are devoted to design machines that clients require.

Case-ID: JP-001

Angel Ring Chocolate Roll

Food Ingredient

  • Flour
  • Water
  • Sugar
  • Baking Soda
  • Butter
  • Chocolate Bean

Food Culture

Angel Ring Chocolate Roll started in Japan. Soon later, the popularity has allowed them to sell in Taiwan and other regions. It looks like croissant or Danish pastry with plenty of chocolate beans filled in a bread which makes it tastes of chocolate. Angel Ring Chocolate Roll is great to eat it with a cup of coffee or tea.

Handmade Food Recipe

  • Mix flour, water, sugar, baking soda and butter in a bowl.
  • Knead and press the dough ball into a flat pattern.
  • Put some butter on the dough sheet, wrap it up and then fold several times.
  • Leave the dough ball in the fridge for 8 hours. Later, take the dough ball out and put it on the table. Make it into a flat sheet, spread chocolate beans on the skin and roll up into long bread rolls.
  • Cut (30cm) and put in the cake ring with an oven that is at 160~180 degrees for 20-25 minutes.

ANKO Team Research Problem Solving or Solution Delivery

Solution 1. Install misting system for moistening dough sheet
One of the designs in Angel Ring bakery's processing line is to spread water to assure its dough is moist before wrapping. After evaluating several suppliers of misting system, ANKO RD team has chosen a Japanese-made misting system to assure its stable operation on the line since the mist could affect the quality of bread.
Solution 2. Custom Design Chocolate Bean Sprinkle System
The custom made chocolate bean sprinkle machine has a ...(Please contact us to get more information)
Solution 3. Dough Sheet Density Issue
At the beginning, chocolate bean pastry's texture wasn't as good as expected. After a few trials, ANKO's RD team realized it was the density of bread dough. They tried tossing and flipping by hand, and the texture of bread got better. How do you use a food making machine to enhance a dough belt's density ? In the end, the problem was solved by adding additional ...(Please contact us to get more information)
Solution 4. Reducing the Size of Angel Ring Food Processing Equipment
It was an 8-meter long Angel Ring bread production line, however, it would not fit in some bakeries in Japan. ANKO's team needed to modify the machine in order to accommodate the machine. As a result, a 4-meter long Angel Ring pastry production line was designed and built with energy-saving, lower labor cost, space-saving advantages.

Chocolate Bread Food Photo

Food Equipment Introduction

  • First off, all ingredients are mixed in a spiral mixer to make dough balls. And then use a dough roller machine to make dough skin that would have the same texture as handmade.
  • Once ready, put the pressed dough skin on a conveyor to start the process of Angel Ring Chocolate roll.
  • The dough sheet is rolled flat and flour on the dough sheet is brushed evenly before water spraying to enhance moisture of the dough.
  • Chocolate and almond adding is conducted after spraying water and cutting, and then dividing, rolling and cutting to complete the whole operation.

Angel Ring dough sheeter making

Angel Ring chocolate bean placing

Angel Ring chocolate dough roll forming

Angel Ring chocolate dough roll cutting

Fundamental of Design

  • ANKO Chocolate Angel Ring Bread Production Line is specifically designed for a Japanese client that has been selling this popular pastry for years. Due to the increased demand for Angel Ring, they would like to build a 24 hour automatic operation line to save labor costs and at the same time to increase production capability.
  • The design of the chocolate bean spreading function is able to sprinkle beans evenly and also stick on the roll properly.
  • Since the pastry contains chocolate beans, the processing equipment is designed to have a...(Please contact us to get more information)

Chocolate bean spreading function

Processing Line Planning

  • Dough sheeter
  • Bakery processing equipment
  • Dough sheet pressing with a roller
  • Flour dusting
  • Spread water and cut
  • Chocolate bean and almond nuts sprinkle
  • Divide and roll
  • Cut into the right shape
  • Put the bread in the over - 160~180 degrees - for 20-25 minutes
Machines
SB-8236L Chocolate Angel Ring Bread production line
ANKO's automatic Chocolate Angel Ring Bread production line is customized to perform flour dusting, water spraying, cutting, stuffing and cutting. Besides adjustable dough skin thickness, with addition equipment installed, it turns into a processing equipment for making noodles, egg rolls , wraps , wonton wraps, shumai wraps, dumpling wraps, etc.
DS-650 Dough Sheeter
ANKO's DS-650 dough sheeter is designed to make dough skin that would taste like handmade.
YF-series Reversible Sheeter
YF-series reversible sheeter processing machine is suitable for making dough sheets with required thickness. It is designed for sheeting and stretching various dough; it allows users to make dough sheeters for bakeries including croissants, puffed pastries, Danish pastries, flaky pastries, savory dough, pizza dough, etc.
Video

Chocolate Angel Ring Production Line Video - ANKO's Chocolate Angel Ring processing line is also capable of making Doughnut, Angel Ring Bread, Chocolate Angel Ring, Japan Angel Ring Chocolate Cake, Bread Roll, Ring Cake, Chocolate Brioche Ring, by changing the molds in the food making machine.



Country
  • Japan
    Japan
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ANKO Angel Ring Chocolate Roll Equipment Solutions

ANKO FOOD MACHINE CO., LTD. is a Taiwanese food processing equipment supplier and manufacturer. They've been offering professional food machinery in multipurpose filling and forming machine markets since 1978. With collected 38 years of experience, ANKO makes sure that their food machinery meets each customer's demands.