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ANKO’s customized Spring Roll Production Line has mastered wrapper quality for a client based in the United States
The company sells processing aquatic food products to all kinds of supermarkets in western countries. They locate their head office in the United States but operate a factory in Sumatra, Indonesia for collecting aquatic resources conveniently. As for spring roll wrapper import, high cost and quality degradation caused by rising temperature during shipping prompted them to purchase a machine to make wrappers by themselves. After searching, they decided to buy ANKO's Automatic Spring Roll Wrapper Machine because our years of experience in spring roll wrapper machine, we are able to adjust ingredients of a recipe according to customer's flour characteristics, and customize our machine to produce different sizes of spring roll wrappers, shrimp spring roll pastries, and samosa pastries, very economic and practical.
Spring Roll Wrapper (for shrimp spring roll)
ANKO Team Research Problem Solving or Solution Delivery
Flour lumped easily which affected batter's consistency.
In that area, there are few kinds of flour brand to be chosen. The humidity also influences flour quality. The flour used in the case had large and small granules, so we sieved the flour and removed granules before using. After mixing with water, we found there still were 0.5-2 cm granules in batter; their outside become mushy but floury inside. We also tried to speed up mixer, yet nothing changed, even stirred them for another 50 minutes. Although it worked to sieve batter before pouring into the batter tank, unstable batter with unstable consistency influenced the quality of spring roll wrapper every time. In order to solve the problem, we slightly mixed batter, then…(Please contact us to get more information)
Lumps of flour were formed prior to ANKO’s adjustments
Flour lumps are formed in the batter prior to ANKO’s adjustments
The batter turned out smoother after ANKO’s adjustments
Perfectly formed and deep-fried Shrimp Spring Rolls
The wrappers are golden brown in color, and light and crispy
Food Equipment Introduction
- Add flour, water, oil, and salt in a mixer, mix them into batter.
- Shell shrimps and remove their heads, then season them.
- After stirring batter thoroughly, pour it into batter tank.
- Set temperature on control panel.
- Machine sprays batter and starts baking.
- Pastry belt is cooled with fans.
- Cutter cuts pastry belt up into 10- square-centimeter spring roll wrappers.
- Wrap a seasoned shrimp with a spring roll wrapper.
- Deep fry shrimp spring rolls in 160-180 degree C oil for 6-8 minutes until golden brown.
Baking Spring Roll wrappers with the baking drum
Wrappers cooled with fans
Automatic slicing and stacking mechanism
Versatile cutter design can cut wrapper in many sizes. Wrappers can be stacked in piles quantitatively, which saves time and effort.
For the production of 10-square-centimeter small wrapper, parting a spray nozzle into two outlets is a common method. However, small size spring roll wrappers are not easy to be stacked up by machine, operators have to stack them manually, which wastes time and effort. Therefore, ANKO designs a rotary cutting unit to mount on baking drum to slit the medium baked pastry belt which then has cut marks. As the wrappers are stacked in piles, they can be separated easily by hand. This time-saving and effort-saving design not only solves the stacking problem, but also helps operators easily separate wrappers into required small ones.
Using a rolling cutter to slice the wrappers
Wrappers are cut into L 20cm x W 10cm pieces
Breaking the pile of wrappers in half to 10cm x 10cm squares
The wrappers can be evenly divided into three pieces with a set of rolling cutters
Breaking a pile of wrappers with hands into three rectangular-shaped wrappers
The Rectangular-shaped wrappers are formed into Samosas
- Solution Proposal
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Spring Roll Wrapper production solutions builds a highly efficient automatic production line
ANKO did
ANKO configured the SRP Automatic Spring Roll and Samosa Pastry Sheet Machine in this specific case to create a highly efficient production line for our client. This ensured that our client had complete control over the quality of their Spring Roll wrappers, and eliminated the need to purchase pre-made wrappers.
ANKO can help you more
If the client has plans to sell products in retail or wholesale channels, ANKO can also offer a Food Packaging Machine and Food X-Ray Inspection Machine that can detect foreign objects during production to increase food safety and quality.
For more information, please click Learn More or fill out the inquiry form below.
- Machines
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SRP Series
The common width of spring roll pastry between 14 cm and 22 cm can be made by SRP Automatic Spring Roll and Samosa Pastry Sheet Machine. Depending on individual preference, pastry thickness is adjustable between 0.4 mm and 0.7 mm. Take the production of 20-square-centimeter pastry as an example, the capacity is 2,400 sheets per hour. If more functions are needed, equipment for semi/fully automatic spring roll production can be installed to continue the processes of depositing filling and wrapping up rolls. Also, there is a cutting device to install at the baking unit to produce samosa pastry. For thicker pastry, an infrared heater can be additionally fixed on the baking drum to quickly heat up pastry from top. Overall, SRP not only is a stand-alone machine to produce pastry, but also can be added other units to extend its functionality.
- Video
- Country
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United States
United States Ethnic Food Machine And Food Processing Equipment Solutions
Our food equipment solutions for clients from over 114 countries. You can click on the following categories to view cases. Each case shows how ANKO conducts food machine solutions - from the beginning of ingredient preparation, machine design and manufacture, troubleshooting and after service.
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- Category
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- Food Culture
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Shrimp spring roll wraps a seasoned shrimp, shelled and de-headed, yet the tail is left. The roll is then deep-fried until golden brown. The kind of product is mainly sold in supermarkets or restaurants in western countries. With the whole shrimp wrapped in the spring roll pastry, every bite of shrimp spring roll can enjoy both sweet and chewy from the fresh shrimp and crispy from the wrapper. To have it with Thai sweet chili sauce even makes gourmets consume one after another.
- Handmade Recipe
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Food Ingredient
All Purpose Flour/Corn Starch/Egg/Water/Salt
How to make
(1) Beat egg and mix with some water. (2) Add flour, starch, and salt in a large bowl and well mix them until dissolved. (3) Pour some batter on a non-stick frying pan. (4) Spin the pan until batter covers the surface. (5) When batter gradually dries out, edge of pastry peels off, it is the time to take a spatula to flip over the wrapper. (6) Cook the other side in a few seconds, and then leave it at a plate.
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