Food Processing Equipment Solutions
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Kubba is one of the basic cuisines in the Middle East, so the high demand has made client's business booming. However, his employees couldn't meet the production requirement and the quality was unstable. To solve the problem, the client has contacted ANKO for food processing equipment solutions.
This company owns a bakery, selling various buns and bread. Brown sugar is a common ingredient in Asian cooking, and many people consider it to be healthy food. The client develops a stuffed bun which dough is added brown sugar and which only weighs 12-15g. Since they started selling brown sugar steamed buns, the great popularity has made them hard to handle so many orders. Knowing ANKO is the expert in designing food processing equipment, they contacted us for solutions.
Muslim is the major population in Middle East, which shapes their food culture, halal food. Also, in a fast-paced environment, frozen food becomes one of favorite items in shopping lists. The client is also running business about frozen food like kubba, samosa, chicken fingers. When every producer is keen to develop product differentiation in size or new product, they need a machine supplier who can shortly customize machine to meet individual requirement. ANKO is a professional team; more than half of employees are experienced engineers in which there are over 20 RD engineers. Through interior integration, we quickly react to modify machine as required. Therefore, the client asked ANKO to customize large size filming and pressing machine for him.
The manual production of kibbi Mosul pastry relies on a large amount of labor. The ingredients for making pastry and filling must be prepared separately; in addition, shaping a flat circle takes complex steps. Many Middle Eastern immigrants in western countries cannot forget the taste of hometown. Therefore, the market not only in Middle East but also in western countries, there have been marked growing needs for the manufacture of many kibbi products. A lot of clients hoped to have an automatic kibbi Mosul machine, so that ANKO has kept that in mind and carried out the new project development.
The dining group operates Cantonese restaurants, hot pot buffets, and Japanese buffets for satisfying various consumers. They used to make their food products by hand. With more and more restaurants opened, the continuing growth in demand for steamed custard buns in all types of their restaurants prompted the company to invest in a new machine to extend its offerings. it's a turn to transform handmade into automatic production. Chefs hoped to maintain food quality while cutting cost so that they found ANKO. We have the largest market share in Taiwan food machine industry and our machine can help them meet the growing demand. After testing our SD-97W, they are satisfied with the multifunctional encrusting and forming machine which offers them the flexibility in production. In addition to steamed custard bun mentioned above, they also use the machine to produce sesame balls.
The Indian British brothers own two dessert shops. For cutting cost, they went to a machinery show and got much of an impression of ANKO. Through simple communication, they decided to come to Taiwan for a test-run. In addition to traditional ball-shaped rasgulla, it's successful to produce circular shape and long shape with shaping devices. Due to our quick and comprehensive services, the clients ordered two sets of machines for each dessert shop.
The Peruvian client is the boss of a restaurant and food factory. Our business relationship began with a compact vegetable cutting machine. As he found that ANKO's soft power in research and development as well as abundant recipes, we have become one of his consultants for solutions. The client's stuffed cassava products had been made by hand. When the demand increased to a certain amount, he was seeking a machine that provides labor saving and productivity boosting solutions. In order to ensure product quality, he came to our central kitchen in ANKO headquarters for a machine test run and face-to-face communication with our engineers regardless of the great distance. It's all for the best wrapper/filling ratio and the most appropriate recipe for automatic production.
The client has two fishing vessels and two fish processing plants to process the six-ton daily catch. One plant is dedicated to mince fish into fish paste, and the other plant is for the production of fish balls and fish products. He purchased a HLT-700XL Multipurpose Filling & Forming Machine and a SD-97W Automatic Encrusting and Forming Machine from ANKO. The HLT-700XL is used for producing deep-fried fish snacks — a new offering made of springy fish paste with a crispy wrapper. And the SD-97W is for making stuffed fish balls. The client's new plant covers 10,000 square meters and employs around 50 people. Their products are mainly sold to local supermarkets in Indonesia such as Carrefour.
The client runs meat processing business which has long history and gains high market share. Now it is the turn that the second generation entrepreneur takes over the company. With current frozen equipment and packaging machinery, they would like to increase efficiency and develop other snacks with product line expansion. ANKO's machinery features multifunction. Take the Automatic Encrusting and Forming Machine as an example, various kinds of dough and filling are suitable for the machine; through parameter adjustment, a wide range of products can be made with one machine. For manufacturers, it definitely a worthy investment to receive a high price/performance ratio.
The client's company had gained a firm foothold in India and then he planed to expand into the U.S. market so that having accurate food quality control and standardization, product line extension, productivity improvement are essential. He compared ANKO with other food machine suppliers and found ANKO is superior to them. ANKO has higher market share in India, offers wrapper and filling recipe to meet individual need, and has years' experience in designing food production routes and supply chain integration. Finally, he chose ANKO as their business partner.
The client sells a great variety of foods. Although glutinous rice ball was not one of the main products, he needed a solution to produce glutinous rice balls effectively. Therefore, he visited ANKO's booth at a Hong Kong exhibition. Compared to other glutinous rice balls, the client's filling recipe contains more ingredients, including peanut powder, coconut powder, and sugar powder, which makes workers hard to fill the same ingredient quantities into each glutinous rice ball. Nevertheless, it is also difficult for machine to extrude powder filling because it easily tends to clump up and clog the filling system. Therefore, for making stuffed food with powder filling, ANKO's Automatic Encrusting and Forming Machine with a special designed powder filling system is highly recommended.
The confectionery factory has established nearly 100 years. They expand their Indian sweets and snacks market along the Indian migration route across the globe. In 2009, in order to increase production capacity and save labor costs, the client contacted ANKO and inquired about the rasgulla automatic production line, which combines SD-97W Automatic Encrusting and Forming Machine with RC-180 Automatic Rounding Machine. In the process of trying out the SD-97W, we adjusted the extruding pressure to maintain the texture of rasgulla. The client was satisfied with the final products and full of confidence in the investment, so he placed an order for three production lines. "Is ANKO trustworthy?" the answer is obvious.
The company provides frozen food for numerous hotels and villages in Cairo, Egypt. Consumers can also buy their products online, in supermarkets or deli. Selling products in multi sales channel had leaded to an increasing demand, so the company's owner, via a dealer, had been looking for a supplier who can offer an automated production solution for making kubba. It's always a challenge to make a machine work well with a new recipe. In this case, we had a problem in forming kubba because the crust was too sticky. The just formed kubba would stick to the shutter unit and then be broken while the shutter unit opened. Through recipe and temperature adjustment, ANKO team solved the problem successfully.
ANKO FOOD MACHINE CO., LTD. is a Taiwanese food processing equipment supplier and manufacturer. They've been offering professional food machinery in multipurpose filling and forming machine markets since 1978. With collected 38 years of experience, ANKO makes sure that their food machinery meets each customer's demands.
View our new food processing machine and turnkey solutions